Try using WD40 and spray it on the clutch. Leave it for a while and try. Any dirt or dust clogging up the system will be released, thereby helping you to loosen up the clutch. You can also try using a clutch puller to help release the clutch.
Full Answer
How to remove a clutch from a golf cart?
Before beginning the golf cart clutch removal of either clutch, you must first remove the drive belt. At rest, it is loose enough where you can just work it over the clutches. Once removed, you can then remove the drive clutch. Using an air gun, remove the center bolt and centering washer from the drive clutch.
What to do if your golf cart is not working?
If there is any problem in how your golf cart runs, you can check for the following problems: There might be a problem with the belt. Check if the belt is too tight or loose. It might be causing the clutch to slip. If you think that is the case, replace the belt to see if the issue goes away.
What to do if your clutch is stuck?
You can also try using a clutch puller to help release the clutch. If neither of these work, you might have to take apart the whole clutch and check if the weights are properly aligned.
How to replace clutch on Yamaha G2 golf cart?
Sometimes when the golf cart clutch is a problem, the best solution is to replace it. Just remove the clutch from your Yamaha G2 and replace it with a new one. Now, there can be some problems if the clutch gets stuck.
Why is my golf cart clutch not engaging?
The battery might be the key reason for the clutch not engaging. If the battery is faulty, the clutch systems will fail to generate enough power and will not function. If this is the case, it is advisable to replace or fix the battery and the issue should be resolved.
How do I know if my EZ GO clutch is bad?
A sudden inability to maintain even slow speeds when heading uphill or changing elevation. Slowing down to a crawl, then speeding up, then slowing again, seemingly without reason. Jolting during startup. A 'cranking' sound when starting up the golf cart.
How do I know if my golf cart clutch is bad?
If the start up is jerky, or if there is poor speed transition from level ground to climbing a hill, or if the car has erratic (fast then slow then fast again) high end speed, bad golf cart clutches may be indicated.
How do you take the clutch out of a golf cart?
2:337:16Yamaha Golf Cart Primary Drive Clutch | How to Remove and InstallYouTubeStart of suggested clipEnd of suggested clipUp okay now take the main bolt out. Now that I've got this main bolt loosens with an air ratchet.MoreUp okay now take the main bolt out. Now that I've got this main bolt loosens with an air ratchet. Take a large screwdriver stick between the spider push it down just as help steady.
Why would a centrifugal clutch not engage?
Centrifugal Clutch Won't Engage If your clutch won't engage, It usually means that the engine idle speed is different to the clutch idle speed. This can result in damage. To correct this, change the spring or change the engine speed to below the clutch idle speed.
How does a golf cart clutch system work?
0:463:28How a golf cart CVT slip drive clutch works - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd the rear drive clutch actually separates it widens causing the belt to drop down into the clutchMoreAnd the rear drive clutch actually separates it widens causing the belt to drop down into the clutch.
What does the secondary clutch do on a golf cart?
Yamaha driven clutches are better known as a secondary clutch. This clutch attaches to the rear end and is used to propel your golf cart to higher speeds. The clutch is closed until the motor turns over.
How do you fix a clutch on a club car?
Cleaning the clutch thoroughly might be the simplest solution to this problem. You could also try lubricating the system with a good quality lubricant. This might free up the clutch and thus prevent the squeaking noise. Another common reason could be due to the weights present inside the system hanging up.
What is a driven clutch?
The secondary clutch, or as some call it, the driven clutch, is mounted to the splined input shaft of the transmission and is connected to the primary clutch with a belt that wraps around both clutches.
How can I make my G16 faster?
0:261:37How to make your Yamaha Gas Golf Cart go faster. 2007-2018 - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo your governors is right in the back. You markedly get a little faster you can tighten this justMoreSo your governors is right in the back. You markedly get a little faster you can tighten this just not if the closer you go this way it'll make it go faster. And anything loosen to not.
How do you remove the secondary clutch on a Yamaha golf cart?
0:157:43Secondary Clutch Replacement Golf Cart G2-G22 Yamaha - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo we're gonna do order into one I'm gonna put another one on here all right first thing you want toMoreSo we're gonna do order into one I'm gonna put another one on here all right first thing you want to do is take this nut off rare. Which is a 17 milk okay I'm just gonna hit this with the impact.
How do you adjust the throttle cable on a Yamaha golf cart?
Yamaha G16 throttle cable adjustment Adjust the throttle cable from the governor to the carburetor by turning the governor lever in the counterclockwise fully. Ensure that the carburetor throttle valve is open fully. If not, turn the adjustment nuts either inwards or outwards to adjust the throttle cable.
What to use to wipe down steering wheel?
Use the same soapy solution to wipe down the steering wheel, dashboard, and any interior plastic parts.
How to make a cart shine?
Clean your cart’s body in sections as to avoid letting soapy water dry. Consider using a spray wax (we recommend Turtle’s Wax and Dry) to make your cart shine. Use microfiber towels to dry your cart. Never use Windex or paper towels to clean your cart’s windshield. Instead, use mild, soapy water and a microfiber towel.
Can you use Windex to clean a cart?
Never use Windex or paper towels to clean your cart’s windshield. Instead, use mild, soapy water and a microfiber towel.
Why won't my clutch engage in a cart?
This could be because the clutch is slipping from its designated position.
What to do if clutch doesn't engage?
If the clutch still refuses to engage, you might have to get it checked by a service center. They will be able to identify the issue easily and help fix it.
Why is my golf cart jerky?
After a while, it could become smooth, but this problem is caused due to some issues with the clutch system.
Why does my clutch make a squeaking noise?
Sometimes this issue of the clutch not fully engaging but slipping could be caused due to the dirt build-up inside .
How to stop a clutch from squeaking?
You could also try lubricating the system with a good quality lubricant. This might free up the clutch and thus prevent the squeaking noise.
How to stop clutch from coming apart?
Gently place the crowbar behind the clutch and apply pressure. The clutch might slide off and come apart. Make sure to add even pressure at the same intervals otherwise you might end up breaking a part. If none of these techniques work, you can try cutting some relief on the clutch.
Why is my clutch not engaging?
Sometimes a belt that does not have the correct tension and is loose may cause the clutch to not engage properly. It might help to clean out any rust on the clutch system as this could also be the cause of this issue. Rectifying these problems could help resolve the clutch issue.
CVT Components
On a golf cart, the CVT is comprised of three parts; the drive clutch or primary clutch on the engine, the driven or secondary clutch on the differential, and the belt which connects the two. As the rpms of the engine increase, the drive clutch spins with it and with the use of flyweights and centrifugal force, the clutch pulls inward on the belt.
Drive Clutch
Let’s start with the removal of the drive (primary) clutch which is mounted on the crankshaft sticking out of the engine. Before beginning the golf cart clutch removal of either clutch, you must first remove the drive belt. At rest, it is loose enough where you can just work it over the clutches. Once removed, you can then remove the drive clutch.
Driven Clutch
As for the driven or secondary clutch, although it may seem easier to remove, it is often the hard one to tackle. When the bolt is removed from the center of the driven clutch, there is literally nothing else holding it on. It is not generally a tapered fit like is used on the drive clutch.
What tools do you need to dismantle a golf cart battery?
This battery consists of various cables and wires, which are crucial for the working of your vehicle. Cutters, crimpers, nails, and a screwdriver are all essential tools you should carry in case you want to dismantle or recharge your golf cart’s battery.
What to do if your golf cart tires are uneven?
The beads in the tires can also discomfort while driving your golf cart. If your tires have uneven beads, start by deflating them until the air is halved.
Why does my car's clutch stick up?
Frequent interaction with the clutch while driving leads to its sticking and malfunctioning. During motor ignition, the clutch can stick up, and the cart starts jerking forward and reverse.
Why does my golf cart jerk?
A Club Car golf cart jerking from the front end of the golf cart occurs due to poor quality of tires. If the tires are worn out or loose, the golf car can start jerking.
What is the difference between a gas golf cart and an electric golf cart?
The only obvious difference is that the gas golf cart is powered by a gasoline engine instead of an electric one.
Why does my electric golf cart jerk?
1] Water-logging in some of the components of your electric golf cart can result in jerking. Sensors and micro switches installed near the vehicle’s floor mat can malfunction due to water interference, which causes jerks when you accelerate.
Why does my club car jerk forward and reverse?
As Club Car produces electric golf carts, water-logging into the electrical components can cause malfunction of the vehicle and cause jerking in forward and reverse.
