First, connect the voltmeter to the controller and the battery. Connect the voltmeter to the M terminal of the speed controller and the negative terminal of the cart battery. Now push on the cart pedal and check the full battery voltage.
Full Answer
Can I install batteries on an EZGO golf cart?
Today I will be doing a basic golf cart battery installation on an older Ezgo Golf cart. This is really a straight forward job nothing difficult here – maybe just lifting the batteries themselves in and out of the cart during the installation process.
What does the EZGO controller do?
Acceleration: The controller controls the speed of the vehicle. It also regulates the speed when you apply full throttle to the cart. Battery health maintenance: The controller makes sure that the battery is working well and is not overloaded. Parameter setup: The controller operates the EZGO cart as efficiently as it controls the speed parameters.
How to test a golf cart battery with a voltmeter?
Connect the voltmeter to the M terminal of the speed controller and the negative terminal of the cart battery. Now push on the cart pedal and check the full battery voltage. As soon as the full voltage is shown, push the entire pedal down. You will see that the voltage starts dropping down gradually to 0 or near 0.
Is your golf cart battery charger maintaining proper voltage?
But no matter how good your golf cart battery might be – unless taken care of and proper voltage is maintained with your golf cart battery charger the life expectancy of that battery system is severely limited. I always start with a quick golf cart battery test of the system in general.
How do I set up my EZ GO controller?
0:428:41EZGO Controller | How to Install Curtis Golf Cart Controller in TXT - YouTubeYouTubeStart of suggested clipEnd of suggested clipJust get this cable. Off. Okay now that we've got that all the controllers underneath this coverMoreJust get this cable. Off. Okay now that we've got that all the controllers underneath this cover which happens to be on the passenger side of the golf car and it's being held on by four bolts.
How do you install a golf cart controller?
9:0711:10Alltrax Controller Installation on a Club Car DS IQ Golf Cart - YouTubeYouTubeStart of suggested clipEnd of suggested clipNow let's hook up our on-the-fly controller our on the fly control panel is supplied to us with someMoreNow let's hook up our on-the-fly controller our on the fly control panel is supplied to us with some velcro I've attached the velcro to the back of the panel.
How do I test my EZ Go golf cart controller?
How to test a EZGO controllerConnect the battery pack negative post to the negative of the meter probe.Connect the battery pack positive post to the positive of the meter probe.Switch on and then put the gear in forward, and then put the positive of the meter probe on the solenoid's battery side.More items...
How do I reset my EZ Go golf cart controller?
Reset the battery cable Unplug the negative battery cable (the black wire) before beginning any work on the speed controller. Once disconnected, you should remove the speed controller cover and then reconnect the negative cable.
How do I know if my golf cart controller is bad?
X Common Symptoms of Controller FailureTop Speeds Not Appropriate for Your Cart. Golf carts are designed to reach pretty specific speeds and to not go over them or beneath them. ... Sudden and Unexpected Slowing. ... Shuttering or Shaky Driving. ... Stalling Out and Refusing to Start. ... Surges in Speed When Driving.
What does the controller do on a golf cart?
The controller meters out current and voltage on your battery based on user input, whether that be a gas pedal, a throttle, or even pedals on a bicycle. With the controller you are able to control your acceleration and deceleration, as well as the speed at which your vehicle moves.
Where is the reset button on a ezgo golf cart motor?
Locate the motor Remove the panel so the electric motor is visible. Electric motors usually include reset buttons that can perform similar to circuit breakers. Look in the area where several electrical wires enter the motor and locate a small red button. This is the reset button.
How do you test a motor controller?
How to Test an Ebike Controller at HomeStep 1: Connect your controller to the battery.Step 2: Set the multimeter reading. ... Step 3: To test for continuity, set your multimeter to continuum. ... Step 4: Test every line that comes out of the controller. ... Step 5: Set your multimeter to resistance mode to test for resistance.More items...•
How do I reset my club car controller?
Easily Reset the Club Car Golf Cart OBCKey switch to off.Set forward/reverse to neutral.Put tow/run switch to tow.Disconnect the negative battery terminal from the battery pack.Put the tow/run switch to run.Put forward/reverse switch to reverse.Put key switch to on.More items...
How do I test my Club Car controller?
2:5915:0248 Volt Club Car Diagnostics - YouTubeYouTubeStart of suggested clipEnd of suggested clipOut of the key switch. And into this micro switch. Now to make sure this micro switch is working.MoreOut of the key switch. And into this micro switch. Now to make sure this micro switch is working. Now this will also give us light even if it's not at 4-4 or reverse it's in neutral it gets light as
How can I test my speed controller?
0:395:30Testing controller for blown mosfetts - YouTubeYouTubeStart of suggested clipEnd of suggested clipWe start by connecting one of the probe to the ground wire of the controller. And you take theMoreWe start by connecting one of the probe to the ground wire of the controller. And you take the positive probe.
Where is the reset button on the golf cart?
Identify your main battery supply (usually the largest battery) on your motor. Check around this supply for a small red button that may or may not be labeled “Reset”. Press and hold this button for a few moments and then release it to reset the motor.
Where is the speed controller located on a Club Car golf cart?
The speed sensor in a Club Car Precedent golf cart is located on the back of the motor. To remove the sensor, unplug the cables behind the motor. You can use a 5/16-inch socket to remove the pigtail connector and pop off the plastic housing that encases the speed sensor.
What is a club car controller?
The Club Car controller measures the batteries' current and voltage to adjust the golf cart's speed. It monitors the state of the motor and generates a signal to match the alternating currents.
Where is the MCOR located on Club Car?
The MCOR is placed on the side of the batteries.
How do you test a controller on a club car?
How to Test Club Car Precedent Controller?Connect a voltmeter to the negative terminal on the battery.Connect the voltmeter to the M terminal on the controller.Push down on the golf cart pedal.A clicking sound should be heard.The batteries show a full charge.
A look-over first
We will want to look over the golf cart first because with older carts you will want to check over the battery bank and all connections for corrosion and deterioration. To insure good performance you will always want to replace all cables that need it.
Get the right batteries
The EZGO Medalist and Txt carts are based on a 36 volt battery bank. Consisting of six 6 volt golf cart batteries. We will be installing a new set of our PowerPro Golf Cart batteries. One of the few batteries available today that are still manufactured in the good ole’ US of A.
Do a test
I always start with a quick golf cart battery test of the system in general. Overall voltage available, then voltage of each individual golf cart battery. While testing voltage I can also run a load test on each golf cart battery.
Check the connections
Once I determine the batteries are in need of replacement I begin the relatively straight forward process. First I will make note of any obvious connection issues (battery cables or terminals with corrosion or defect), replacing anything that does not look fit for continued use or if I feel it will effect the performance of the cart.
Retaining system
Then I remove retaining system, in this carts case it is just the basic plastic spacer/retainer hold down. Secured by two nuts usually 9/16′. Next I will advise you to take your cell phone and snap a few pictures of the battery bank. This will help you in the re-install phase placing the battery jumper cables in the correct location.
Pull out the old batteries
Next you can begin pulling out the old batteries. Once complete I will inspect the battery area and frame for obvious signs of leakage and corrosion buildup.
New batteries go in
Next I will begin to install the new batteries, and reconnect the battery cables to their respective locations. After doing so I will also apply a corrosion preventative to the terminal connections on each individual battery.
How many volts does an EZGO 2012 hold?
Check the battery pack voltage using a multimeter. For a 48-volt cart, this should be between 46 to 50 volts based on the charge level.
What is a reed switch?
The reed switch is malfunctioning or not working at all resulting in a charger receptacle failure. This is a magnetic switch present in the receptacle that serves as the input for the solenoid activation circuit of the cart. If your cart has a triangle-shaped plug, there is no reed switch for the receptacle.
How to check if golf cart battery charger is faulty?
The charger may be faulty. Check this by plugging the charger into the golf cart and see how much it charges the battery pack using a digital voltmeter. Alternatively, you can use another charger to do the charging and see if there is a difference. Allow the charger to charge the pack fully and shut down on its own.
Why won't my Ezgo golf cart charge?
Some reasons why an EZGO RXV golf cart will not charge could be because of a dirty charging port, loose or broken wire, a blown-out fuse or a problem with the auxiliary contact. Clean the charging port so that it’s free of dust and dirt accumulation. Sometimes, dust and dirt can prevent proper charging.
How many volts should a golf cart battery pack have?
Charge two batteries at a time with a 12-volt charger and then use the auto golf cart charger to resume the charging. The battery pack must have at least 28 volts for the cart charger to be able to kick in. Also, ensure that the battery plates have at least 1/4 inch of distilled water above them before charging.
Why is my Ezgo cart not charging?
It could be due to a lack of battery voltage, a faulty charger or a lack of hydrogen in the batteries. A charger problem can also be associated with the charger making a loud clicking noise, failing to stop charging after the batteries have attained full charge ...
How many volts should a 48 volt battery be?
Depending on the charge level, it should read between 46 to 50 volts for a 48-volt cart. If the reading is abnormally low such as 16 volts or 24 volts, check the voltage of each battery individually by hooking on to a regular charger. Also, check the water level in each battery.