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how to diagnose a yamaha golf cart

by Miss Cora Harber Published 3 years ago Updated 2 years ago
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Make sure that the cart’s gear is on neutral and the ignition key is at the off position. Use a multimeter and connect it to each terminal, which should get a net reading of 0. Press on the accelerator after turning the ignition key on then check the multimeter’s ohm reading.

How do I test my Yamaha g16 speed controller?
  1. Keep the key on.
  2. Press down the accelerator.
  3. If you hear a clicking noise, the solenoid is working. Otherwise, there is a problem.
  4. Next, examine the controller for defects. ...
  5. If the wires are damaged, replace them to get back the speed.

Full Answer

How do you test a golf cart motor without removing it?

Using a multimeter, a jumper wire, and a 12-24 volt power source, you can test the condition and functions of your golf cart motor without removing it from the cart. What Is The Difference Between Series and Sepex Motors?

How do you know if your golf cart charger is bad?

Again, check for signs of corrosion or frayed wires. Also, a power surge could cause the circuit breaker to trip or the diodes inside the charger to fail. If you suspect a power surge has occurred, check these components. The potentiometer is a small switch that controls the speed of the golf cart.

How do you reset a potentiometer on a golf cart?

Make sure that the potentiometer is not cracked and that the connections are secure. Use a screwdriver to locate and expose the motor. It may have a small red reset button near the main power supply. Press this button and reassemble your cart. Connect the golf cart to the charger unit and recharge the batteries.

What should I do if my golf cart has a power surge?

If you suspect a power surge has occurred, check these components. The potentiometer is a small switch that controls the speed of the golf cart. Make sure that the potentiometer is not cracked and that the connections are secure.

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How do you diagnose a golf cart problem?

There are a few simple problems that you can fix yourself that will not necessitate professional maintenance.Test the wall socket where you charge your cart. ... Expose your golf cart batteries. ... Test the batteries for voltage. ... Replace dead batteries. ... Expose the motor for inspection. ... Reset the motor. ... Test the cart.

Where is the reset button on Yamaha golf cart?

It should have a small reset button (Usually it will be red) located near the main battery supply. Hit the reset button and then put the cover back on the motor. The next step would be to recharge your cart and try turning it on again. If it starts up then you're in luck!

Why is my Yamaha golf cart not working?

If your cart is sluggish or won't start, the battery may need to be charged. If it is charged, but still not working properly, make sure the battery terminal connections are clean and secure. You can use a mixture of baking soda and water to clean the terminals by removing corrosion and other debris.

How do you test a Yamaha electric golf cart?

4:0210:28Testing 36 volt golf cart motor with 12 volt battery - YouTubeYouTubeStart of suggested clipEnd of suggested clipYou're going to take the negative. And put it on the a1. Again i'm going to take the jumper cableMoreYou're going to take the negative. And put it on the a1. Again i'm going to take the jumper cable from a2 to s1 you're going to take the positive cable from the jumper.

Where is the fuse box located on a Yamaha golf cart?

Yamaha Golf Cart Fuse Box Location The fuse box in a 2014 Yamaha golf cart is located on the left side of the controller. The wires are tied to the roof drain. In a G2 electric cart, the fuses are present on the rear inner fender. This is on the front of the driver's side of the cart.

How do you know if your golf cart motor is bad?

You have enough going on in your life without your golf car refusing to start when you turn the key in the ignition. If your golf car won't start, is slower than it used to be, or is experiencing other technical problems, you could have a bad motor on your hands.

How do you fix a golf cart that won't move?

When the cart won't move, you have to be sure that the batteries are sending sufficient power to the circuit. You must check the fuse. Use the voltmeter to check the voltage at the key switch. In a cart with batteries rated at 48V, it must show 48V at the key switch.

Why does my electric golf cart have no power?

If you're lucky, the problem could be as simple as a loose wire or a broken coil. In some cases, corrosion can also be a factor. If you suspect a faulty solenoid, your best bet is to take your cart to a repair shop. A mechanic can diagnose the problem and replace the solenoid if necessary.

Where is the solenoid located on a Yamaha golf cart?

1:0011:27Yamaha G29 Golf Cart Solenoid Replacement - YouTubeYouTubeStart of suggested clipEnd of suggested clipComing down to here under the seat and there's two little fasteners here and you just pop them outMoreComing down to here under the seat and there's two little fasteners here and you just pop them out flat head screwdriver pull it.

Why does my golf cart click but not move?

A Club Car golf cart can start clicking but not move, due to dust accumulating inside the battery ports. Opening the battery ports and checking whether there is any dust accumulation can tell you if this is the case. Cleaning it thoroughly with a cloth can resolve the problem.

How do I know if my golf cart solenoid is bad?

If your golf cart fails to turn on when you turn the key on, this is the most obvious sign of solenoid failure. The solenoid clicks a little with the ignition system in regular operation; in most cases, a failing solenoid will not snap.

How do you test a golf cart motor controller?

How to Test a Club Car Golf Cart Speed Controller? The simplest test to ascertain your golf cart controller's performance is to to watch whether it runs when the batteries are fully charged with a slight push of the pedal. If you hear a distinct clicking noise, then your golf cart is running correctly.

Why is my golf cart not going smoothly?

If your golf cart is too slow or it can’t stay at a consistent speed, the culprit is most probably the speed controller. Speed controllers are not easy to diagnose and fix, so it’s much safer to bring it to a mechanic or a service center to get it properly repaired.

Why is my golf cart so slow?

If your golf cart is too slow or it can’t stay at a consistent speed, the culprit is most probably the speed controller. Speed controllers are not easy to diagnose and fix, so it’s much safer to bring it to a mechanic or a service center to get it properly repaired.

How to check if electric golf cart is running?

It sounds absurd, but if your electric golf cart is not running, the very first thing I would check is the reset button on the side of the motor, if your cart is so equipped. Check around the outside of the motor and see if you can find a small button to press. This is usually a safeguard against overheating.

What is wrong with my electric golf cart?

Electric golf carts are usually trouble-free and do their job efficiently and with no fuss, but sometimes you suspect your golf cart is experiencing a problem. If the speed seems to be off, or your cart gives off a burning wire smell, your golf cart motor might have a problem. Using a multimeter, a jumper wire, and a 12-24 volt power source, ...

Why is it important to test a motor before replacing a controller?

This is an important test to do on your motor before replacing the controller because a short could damage the new controller irreparably. Please note that this test will not find a short in the armature. Note that continuity testing is not directional, so it doesn’t matter if the red and black are reversed.

When did golf carts start having separate excited motors?

In 1999, some golf cart manufacturers started offering Separately Excited Motors. Sepex (Regenerative) Motor carts have a toggle switch F&R device as opposed to the lever-action. In addition to this identifier, they have a tow/run or tow/maintenance switch which cuts power to the controller. Most of the modern-day carts are equipped ...

What to do if battery is too low?

If your batteries are too low for the charger to detect and it will not switch on, you’ll need to individually charge the batteries with a standard 12-volt battery charger. Once the batteries are at the minimum that the charger needs to see, there should be no problem charging them normally.

What is a golf cart?

Golf carts are also known as golf cars. The term "cart", in its purest sense, refers to a vehicle that does not travel under its own power. Golf cars, however, are most commonly referred to as golf... link to Club Car DS Wiring Diagrams 1981 To 2002.

Why is my battery pack not connecting?

Corrosion is the number one cause of poor connectivity in battery packs. If any of the terminals are dirty or corroded, use a solution of baking soda and water with a brush and clean each one individually.

How to reset a golf cart?

Use a screwdriver to locate and expose the motor. It may have a small red reset button near the main power supply. Press this button and reassemble your cart. Connect the golf cart to the charger unit and recharge the batteries. Attempt to operate the golf cart again.

Why does my motor not spin?

If the motor does not spin, it might be burnt-out. Motor burn-out can result from excessive resistance from weight, grade, or poor traction. Uninstall the motor and inspect it for damaged bearings, field coils, or worn brushes. These parts can be replaced with right tools and some patience.

Can you reset an electric golf cart?

The motor is the last in a series of components that could fail. After determining that the cart’s batteries and charger are working properly, you can reset the motor to see if it runs. You must replace the motor if it has burnt out.

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