Golf-FAQ.com

how to diagnose electric golf cart

by Lauryn Gottlieb V Published 2 years ago Updated 2 years ago
image

Here is the correct procedure for checking your E-Z-Go golf cart battery. Buy and use a high-quality Digital Voltmeter (DVM) Tape your DVM to the battery pack mains With the cart idle, check the voltage on your batteries. Take the time to observe the voltage fall as you try to make the cart starts moving.

Look for a small red button located near the main power supply. Press the button and put your cart back together before hooking it up to charge. In many cases, this will solve the problem. If it doesn't, try removing the motor and testing it with a separate, fully charged battery.

Full Answer

How do I know if my electric golf cart is bad?

Electric golf carts are usually trouble-free and do their job efficiently and with no fuss, but sometimes you suspect your golf cart is experiencing a problem. If the speed seems to be off, or your cart gives off a burning wire smell, your golf cart motor might have a problem.

How do you test a golf cart motor without removing it?

Using a multimeter, a jumper wire, and a 12-24 volt power source, you can test the condition and functions of your golf cart motor without removing it from the cart. What Is The Difference Between Series and Sepex Motors?

Are electric golf carts any good?

If you're the type to keep the environment in mind or you're interested in saving on fuel costs, an electric golf cart may be the solution to your golf cart needs!

How do I Reset my Electric golf cart?

On electric motors there are often reset buttons that act like mini circuit breakers. Generally, where the wires enter the unit a small little red button will be sticking out in that same vicinity. Find the button and push it back in. Test the cart. When the reset button has been pushed it, turn the cart on and gently push on the power pedal.

image

How do you reset an electric golf cart?

First, you'll want to reset your motor. It should have a small reset button (Usually it will be red) located near the main battery supply. Hit the reset button and then put the cover back on the motor. The next step would be to recharge your cart and try turning it on again. If it starts up then you're in luck!

What would cause an electric golf cart not to move?

Solenoid Wear When there is a disruption in the flow of the electrical current, your cart will not operate. A common reason for current disruption is solenoid wear. Each time the solenoid activates as you press down on the gas pedal, the solenoid compounds down onto a thin metal contact plate.

How do you troubleshoot an electric club car?

2:3215:0248 Volt Club Car Diagnostics - YouTubeYouTubeStart of suggested clipEnd of suggested clipThe bottom contact on this first micro switch and you need to activate this micro switch so you putMoreThe bottom contact on this first micro switch and you need to activate this micro switch so you put the car into forward or reverse. Make sure your key switch is on step on the accelerator.

How do I know if my electric golf cart motor is bad?

You have enough going on in your life without your golf car refusing to start when you turn the key in the ignition. If your golf car won't start, is slower than it used to be, or is experiencing other technical problems, you could have a bad motor on your hands.

Why does my golf cart click but not move?

A Club Car golf cart can start clicking but not move, due to dust accumulating inside the battery ports. Opening the battery ports and checking whether there is any dust accumulation can tell you if this is the case. Cleaning it thoroughly with a cloth can resolve the problem.

How do I know if my electric golf cart solenoid is bad?

Press on the accelerator while the key is turned on and the cart is in forward.The solenoid needs to be replaced IF the voltmeter shows a full battery voltage without a click.If your voltmeter stays at 0, the problem stems from somewhere else in your cart.

How do I know if my golf cart controller is bad?

X Common Symptoms of Controller FailureTop Speeds Not Appropriate for Your Cart. Golf carts are designed to reach pretty specific speeds and to not go over them or beneath them. ... Sudden and Unexpected Slowing. ... Shuttering or Shaky Driving. ... Stalling Out and Refusing to Start. ... Surges in Speed When Driving.

Do electric golf carts have fuses?

Yes, golf carts contain fuses just like those found in a car or truck.

Where is the reset button on a Club Car golf cart?

Identify your main battery supply (usually the largest battery) on your motor. Check around this supply for a small red button that may or may not be labeled “Reset”. Press and hold this button for a few moments and then release it to reset the motor.

What happens when an electric motor burns out?

When a motor burns out, a short circuit occurs in the windings and the motor ceases to turn. You can test for a short circuit by checking the resistance of the windings with an ohmmeter; a reading of 0 ohms (Ω) indicates a short.

How do you troubleshoot an electric EZ Go golf cart?

Things to Keep in Mind Before TroubleshootingEZGO golf cart batteries aren't perfect right away.Sticky accelerators are perfectly normal and can be fixed easily.Keep your cart stable.Make sure your charging wall socket isn't faulty.Keep your tire pressure stable.Troubleshooting the speed controller.

How do you test a club car 48v motor?

13:2337:53Club Car 48 Volt Powerdrive Testing 1995-2013 - YouTubeYouTubeStart of suggested clipEnd of suggested clipPosition place the red positive probe on the speed controller M minus terminal place the blackMorePosition place the red positive probe on the speed controller M minus terminal place the black negative probe on the s2 motor terminal your vom should display continuity.

Why is my golf cart not going smoothly?

If your golf cart is too slow or it can’t stay at a consistent speed, the culprit is most probably the speed controller. Speed controllers are not easy to diagnose and fix, so it’s much safer to bring it to a mechanic or a service center to get it properly repaired.

Why is my golf cart so slow?

If your golf cart is too slow or it can’t stay at a consistent speed, the culprit is most probably the speed controller. Speed controllers are not easy to diagnose and fix, so it’s much safer to bring it to a mechanic or a service center to get it properly repaired.

How to reset a golf cart?

Use a screwdriver to locate and expose the motor. It may have a small red reset button near the main power supply. Press this button and reassemble your cart. Connect the golf cart to the charger unit and recharge the batteries. Attempt to operate the golf cart again.

Why does my motor not spin?

If the motor does not spin, it might be burnt-out. Motor burn-out can result from excessive resistance from weight, grade, or poor traction. Uninstall the motor and inspect it for damaged bearings, field coils, or worn brushes. These parts can be replaced with right tools and some patience.

How do batteries lose their capacity?

Batteries will also lose their capacity with age. Check the level of water and electrolytes. There should be enough water to cover the conductive plates, but not enough to fill the battery all the way to the cap. The batteries contain acid, so wear protective gear and avoid spills.

How to clean corrosion from a battery?

The batteries contain acid, so wear protective gear and avoid spills. Clean corrosion from the terminals by brushing with a solution of baking soda and water. Check the cables for broken or frayed wires. Extend the life of the batteries by recharging them fully after every use.

Can you reset an electric golf cart?

The motor is the last in a series of components that could fail. After determining that the cart’s batteries and charger are working properly, you can reset the motor to see if it runs. You must replace the motor if it has burnt out.

Why won't my electric golf cart start?

Today, we'll look at the most common problems with electric golf carts, and how you can prevent or repair them. 1. Batteries That Break Down or Lose Charge. If your golf cart won't start, the first thing we suggest it checking your battery! Electric golf cart batteries need to be charged and have water added regularly.

Why is my golf cart ignition not working?

If your ignition has problems, it's almost certainly due to wear and tear or the age of your golf cart. Wires can become loose and lose the connection between the switch and the battery, or they may require replacement when they wear out or break over time.

What is the solenoid on a golf cart?

The solenoid is a cylindrical coil of wire that works as the magnet carrying an electric current. Basically, when you start up your golf cart, the solenoid is the reason for the clicking sound you hear when engaging the acceleration pedal. This sound is a good thing!

What is a direction switch on a golf cart?

Direction Switch. The direction switch simply lets you control whether your golf cart is in forward or reverse. One of the most frequently used parts on a golf cart, it's heavily prone to wear and tear and breaking down over time.

Do electric golf carts run quietly?

They generally run more quietly than gasoline-powered golf carts and ATVs do, and keeping them moving is as simple as keeping up with preventative maintenance and maintaining a full charge. However, electric golf carts do have their share of unique concerns and potential issues that you'll want to keep an eye out for.

Do you need to replace a golf cart battery?

If you purchase a preowned electric golf cart, be sure to ask about the age of the battery before you buy. You may not need to replace your battery for a long time, but the older a golf cart is, the more prone it may be to corrosion.

How To Tell If Your Electric Golf Cart Motor Is Bad

Even the most well-maintained golf car will have technical problems eventually. Still, it’s rather unfortunate if the problem is with your motor or engine. You have enough going on in your life without your golf car refusing to start when you turn the key in the ignition.

Test Your Batteries

When your golf car doesn’t start, it’s tempting to jump straight to the perceived problem area: the motor. But the issue could be a simpler one concerning another part of the car. Before checking its other parts, test the voltage of your batteries to make sure they’re working.

Check the Solenoid

If your batteries are charged and in working condition, but your car still won’t start, check its solenoid. A solenoid is an electromagnetic coil of wire that transmits energy from your car’s battery to its motor to help it start. Every time you start your golf car, you should hear the click of the solenoid.

Examine the Potentiometer

If your car still won’t start or you notice any issues with acceleration, it’s time to check the potentiometer. The potentiometer sends an electric signal from the accelerator pedal to the speed controller, allowing the car to accelerate properly.

Check the Motor Itself

If you’ve checked all the above parts and none of them are responsible for your trouble, inspect the motor of the golf car itself. Sometimes, the issue can be resolved by simply resetting the motor. To reset your golf car’s motor, open the hood to expose your motor and look for the red reset button.

How to check if electric golf cart is running?

It sounds absurd, but if your electric golf cart is not running, the very first thing I would check is the reset button on the side of the motor, if your cart is so equipped. Check around the outside of the motor and see if you can find a small button to press. This is usually a safeguard against overheating.

What is wrong with my electric golf cart?

Electric golf carts are usually trouble-free and do their job efficiently and with no fuss, but sometimes you suspect your golf cart is experiencing a problem. If the speed seems to be off, or your cart gives off a burning wire smell, your golf cart motor might have a problem. Using a multimeter, a jumper wire, and a 12-24 volt power source, ...

Why is it important to test a motor before replacing a controller?

This is an important test to do on your motor before replacing the controller because a short could damage the new controller irreparably. Please note that this test will not find a short in the armature. Note that continuity testing is not directional, so it doesn’t matter if the red and black are reversed.

When did golf carts start having separate excited motors?

In 1999, some golf cart manufacturers started offering Separately Excited Motors. Sepex (Regenerative) Motor carts have a toggle switch F&R device as opposed to the lever-action. In addition to this identifier, they have a tow/run or tow/maintenance switch which cuts power to the controller. Most of the modern-day carts are equipped ...

What to do if battery is too low?

If your batteries are too low for the charger to detect and it will not switch on, you’ll need to individually charge the batteries with a standard 12-volt battery charger. Once the batteries are at the minimum that the charger needs to see, there should be no problem charging them normally.

What is a golf cart?

Golf carts are also known as golf cars. The term "cart", in its purest sense, refers to a vehicle that does not travel under its own power. Golf cars, however, are most commonly referred to as golf... link to Club Car DS Wiring Diagrams 1981 To 2002.

Why is my battery pack not connecting?

Corrosion is the number one cause of poor connectivity in battery packs. If any of the terminals are dirty or corroded, use a solution of baking soda and water with a brush and clean each one individually.

Do E-Z-Go Golf Carts have titles?

E-Z-Go Golf Carts, unlike vehicles, do not have a title, but they do have serial numbers. If you are buying a golf cart, it is essential to check the serial number to ensure you do not buy a stolen one. Each E-Z-Go Golf cart has a unique serial number that you can use to identify your golf cart.

Where is the E-Z-Go Cart Serial Number

As mentioned above, all E-Z-Go Golf carts have unique serial numbers. These numbers are essential when buying replacement parts for your golf cart. Textron Specialized Vehicles has been building golf carts for a long time, and the serial numbers are placed on different parts of the golf carts.

How do I push my E-Z-Go Golf Cart?

It can be frustrating when your battery is flat and your golf cart will not roll. To push it to the nearest charging or gas station, you need to release the motor brake. Follow these easy steps to do that.

Why does my E-Z-Go golf cart not move

There are several reasons why your cart refuses to move, but you should check the battery before anything else. If the battery is charged, here are some other reasons why your golf cart will not move.

Are all E-Z-Go Golf carts electric?

No, there are both electric and gas-powered E-Z-Go Golf carts available. Bear in mind that there are several models you can drive on the street, but those are all-electric. These electric models run on batteries that you have to charge at least every 24 hours, depending on how much you use them.

How to tell the Assembly year of my E-Z-Go golf cart

The placement of serial numbers is discussed above, and you will find the manufacturer’s number right next to it. The manufacturer’s number consists of one letter and 3 or 4 numbers. The last two numbers indicate the last two digits of the year of assembly.

How to service E-Z-Go Golf Cart

Like all vehicles, E-Z-Go golf carts require regular maintenance to enhance longevity and performance. You should ensure that your golf cart is serviced after every six months of use. That will ensure that you spot problems and repair them early, which will help reduce repair costs. Here are essential guidelines for E-Z-Go golf cart maintenance.

Why won't my golf cart start?

Like any other electric vehicle, the batteries are mainly at the root of why your cart won't start. After all, they are the primary source of power for your electric golf cart. If your cart is not working, this is the first place to check. Generally, lead acid-based batteries are used for electric golf carts, and you must recharge them regularly so that they function correctly.

What is a direction switch on a golf cart?

The direction switch or forward/reverse switch controls whether the golf cart moves forward or backward. This switch is one of the most used parts in a golf cart, which means it will be subject to wear and tear. You'll find what the issue is if the switch is acting up. There is a big chance that it will need to be replaced. Again, it's best to choose a mechanic for repair.

image
A B C D E F G H I J K L M N O P Q R S T U V W X Y Z 1 2 3 4 5 6 7 8 9