The first thing you can try out is adding some PBBlaster to the clutch and let it soak in for some time. Add a generous quantity and let it sit for a couple of days. Next step is to try removing the clutch. If this doesn’t work, try leveraging the clutch by using a crowbar behind the clutch.
Full Answer
How to remove a clutch on an EZGO golf cart?
How to remove a secondary clutch on an EZGO golf cart. First of all, make sure that the golf cart is turned off, and the brake is in place. Make sure to put pressure on the gas pedal. Use a clutch puller to remove the drive belt. Loosen the central bolt using an air gun.
Will an EZGO power clutch fit a 350cc engine?
EZGO Power Clutch Spring for Driven Clutch. Works with 295/350cc Engines. DO NOT use on Kawasaki Engine. Add more Low End Torque. PART # CP-0101 EZGO Secondary Clutch Ramp Shoe Kit PACK of 3 for GAS Models 1989 to 1994. PART # CP-0027 EZGO Genuine Factory OEM Replacement Secondary Clutch. Fits Gas Model TXT & RXV with Kawasaki Motor EFI.
How to replace a clutch on a golf cart?
First of all, identify the right clutch puller according to the VIN number of the golf cart you are operating. Then use it to remove the drive belt very carefully from the primary and the secondary clutch. After the belt is removed, you will need an air gun to loosen the central bolt that holds the secondary clutch.
What kind of Puller do you use for EZGO golf carts?
EZGO Clutch Puller Use for Drive and/or Driven Clutch. Fits: All Models with 13HP Kawasaki Motor. PART # CP-0035 EZGO Golf Cart Car Puller Bolt Kit For Drive Clutch Comet Brand. PART # 9044-CP-0009 EZGO Clutch Spring Combo. Please Note: Works ONLY with Factory OEM Clutch. PART # 29729 E-Z-GO Golf Carts Drive & Driven Clutch Severe Duty Kit.
How do you disassemble a golf cart clutch?
0:504:33How to disassemble a Team brand slip drive clutch out of a golf cart or ...YouTubeStart of suggested clipEnd of suggested clipWhat you want to do is take off this cap. Just three screws. One two three pull it off like thatMoreWhat you want to do is take off this cap. Just three screws. One two three pull it off like that there's a plastic ring inside don't lose that. All right then what you got to do is flip it over.
How do you remove the clutch on a EZ Go golf cart?
0:2214:32HOW TO REMOVE AN EZGO GOLF CART WISCONSIN ... - YouTubeYouTubeStart of suggested clipEnd of suggested clipPut it on its head. And i'll just take a chisel. And a sledgehammer.MorePut it on its head. And i'll just take a chisel. And a sledgehammer.
Why is my golf cart clutch not engaging?
The battery might be the key reason for the clutch not engaging. If the battery is faulty, the clutch systems will fail to generate enough power and will not function. If this is the case, it is advisable to replace or fix the battery and the issue should be resolved.
How does a ezgo golf cart clutch work?
1:143:28How a golf cart CVT slip drive clutch works - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd the rear drive clutch actually separates it widens causing the belt to drop down into the clutchMoreAnd the rear drive clutch actually separates it widens causing the belt to drop down into the clutch.
Can you adjust a golf cart clutch?
If you are unsure about removing the drive belt or the clutch, then you can adjust it. Just take out the belt and wound it again with the secondary clutch according to the requirements, and your problem should be fixed.
How do you tighten a clutch belt on a golf cart?
There is no scope for tightening or adjusting the drive belt in the Club Car golf carts. The only option you have is to replace the drive belt. You may come across suggestions like loosening the bolt and adjusting the belt and re-tightening the bolt.
How do you know if your secondary clutch is bad on a golf cart?
What Kinds of Problems Can a Golf Cart Clutch Have?A sudden inability to maintain even slow speeds when heading uphill or changing elevation.Slowing down to a crawl, then speeding up, then slowing again, seemingly without reason.Jolting during startup.A 'cranking' sound when starting up the golf cart.
Why would a centrifugal clutch not engage?
Centrifugal Clutch Won't Engage If your clutch won't engage, It usually means that the engine idle speed is different to the clutch idle speed. This can result in damage. To correct this, change the spring or change the engine speed to below the clutch idle speed.
How do you fix a clutch that won't engage?
2:263:28How to Fix a Car that Won't Go into Gear (Clutch Master) - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd that so air can come out here then we has a giant screwdriver stick it on a clutch pedal. AndMoreAnd that so air can come out here then we has a giant screwdriver stick it on a clutch pedal. And pull the seat. Forward got all that in place then we tighten the line up.
What does the secondary clutch do on a golf cart?
The drive (or primary) clutch attaches to the engine crankshaft. At rest, the drive clutch faces (sheaves) are separated by the wide drive belt. The driven (or secondary) clutch bolts onto the input shaft of the differential.
How does centrifugal clutch work?
1:362:50How does a Centrifugal Clutch work? | Skill-Lync - YouTubeYouTubeStart of suggested clipEnd of suggested clipNow the mass of the shoes exert a centrifugal force. And they tend to move away from the center butMoreNow the mass of the shoes exert a centrifugal force. And they tend to move away from the center but the springs hold them in its position as the speed of the engine increases.
Why wont my golf cart go forward or reverse?
The problem could be with either the Run/Tow switch or Forward/Reverse switch or both. Check the switches to ensure that they aren't stuck midway. If they are, getting them released should help. However, if they show signs of wear and tear, you must get them replaced.
How to remove clutch on EZGO golf cart?
How to remove a secondary clutch on an EZGO golf cart. First of all, make sure that the golf cart is turned off, and the brake is in place. Make sure to put pressure on the gas pedal. Use a clutch puller to remove the drive belt. Loosen the central bolt using an air gun.
How to remove secondary clutch on Yamaha golf cart?
Just carefully follow the given steps: First of all, identify the right clutch puller according to the VIN number of the golf cart you are operating.
Why does my golf cart clutch slip?
There can be a problem with the drive belt, which can cause the clutch to slip. Sometimes the installed belt drive may not match the clutch in the golf cart, causing problems. Just replace it, and you are good to go. Check if the belt drive is misaligned. This is also a common problem with the clutch.
What is wrong with my golf cart clutch?
If there is any problem in how your golf cart runs, you can check for the following problems: There might be a problem with the belt. Check if the belt is too tight or loose.
What is clutch puller?
They are the clutch puller, an air gun, machine oil, and a rubber hammer. It is necessary to be gentle in the process because if you use excessive force, then the transmission may be damaged. So, take great care while adjusting the clutch and use the clutch puller that matches the cart’s model.
What to do if you have a problem with your G16 golf cart?
If there is any problem with the secondary clutch, it is best to replace it or the drive belt connected to it. If you are unsure about removing the drive belt or the clutch, then you can adjust it.
How to find primary clutch on golf cart?
There are two clutches in the golf cart. To locate the primary clutch, it is generally the lower one. Consult the cart’s manual to make sure. First, observe exactly how the drive belts have been adjusted to the clutches. After you have noted that.
CVT Components
On a golf cart, the CVT is comprised of three parts; the drive clutch or primary clutch on the engine, the driven or secondary clutch on the differential, and the belt which connects the two. As the rpms of the engine increase, the drive clutch spins with it and with the use of flyweights and centrifugal force, the clutch pulls inward on the belt.
Drive Clutch
Let’s start with the removal of the drive (primary) clutch which is mounted on the crankshaft sticking out of the engine. Before beginning the golf cart clutch removal of either clutch, you must first remove the drive belt. At rest, it is loose enough where you can just work it over the clutches. Once removed, you can then remove the drive clutch.
Driven Clutch
As for the driven or secondary clutch, although it may seem easier to remove, it is often the hard one to tackle. When the bolt is removed from the center of the driven clutch, there is literally nothing else holding it on. It is not generally a tapered fit like is used on the drive clutch.
How to stop clutch from coming apart?
Gently place the crowbar behind the clutch and apply pressure. The clutch might slide off and come apart. Make sure to add even pressure at the same intervals otherwise you might end up breaking a part. If none of these techniques work, you can try cutting some relief on the clutch.
Why is my clutch not engaging?
Sometimes a belt that does not have the correct tension and is loose may cause the clutch to not engage properly. It might help to clean out any rust on the clutch system as this could also be the cause of this issue. Rectifying these problems could help resolve the clutch issue.
Why is my cart not smooth?
When you’re driving up a hill or even on a flat surface and notice that the cart transmission is not smooth, then it clearly indicates that the issue lies with the clutch system. Another common problem a lot of people face is a jerky start. The cart while starting up might give out a few jerky movements.
Why does my clutch make a squeaking noise?
Sometimes this issue of the clutch not fully engaging but slipping could be caused due to the dirt build-up inside .
Why does my clutch get stuck?
Another cause could be a bad spring. Sometimes, if the spring in the system is bad, it could cause the clutch to get stuck. Try replacing the spring and check if the problem is resolved. If none of these work, you might have to replace or rebuild the entire clutch system.
What is CVT in golf carts?
Golf carts have a special technology called CVT which stands for Continuous Variable Technology . This technology allows the user a smooth drive without having to worry too much about changing gears. Every golf cart will have a clutch consisting of two parts namely the primary clutch and the secondary clutch.
Can a clutch be smooth?
If you’re driving up a hill, any problems with the clutch can be easily noticed. The clutch system will not be smooth and the speed will be erratic. These are some of the common problems observed due to issues with the clutch system.
How to Adjust the Clutch on EZ GO Golf Cart?
The golf carts badly need a strong clutch. Almost every golf cart has a clutch. A clutch help to running this golf cart into any downhill roads smoothly. It provides a smooth start up and takes off while driving a golf cart. It is also really necessary for all golf carts because of their acceleration and deceleration.
What is a Golf Cart Clutch?
This is a type of component which is allowed to bear the hardest road situation for any golf cart. This is mainly used in a golf cart to improve more strength while driving downhill roads. People need to drive their golf carts sometimes in any bad pathway. So then they need to better service from the golf cart.
How to Adjust the Clutch on EZ GO Golf Cart
There are different kinds of golf carts. They also have various types of a clutch. But almost they are the same. They vary depending on their model and manufacturer. Sometimes people need to change their clutch. So some people want to replace the old one with a new clutch. Usually, everybody does not satisfy with the regular clutch.
How to Remove the Clutch of the EZ GO Golf Cart?
There are some ways to change or remove the clutch from any golf cart. People should know about CVT. This is an important part of a golf cart. So before removing the clutch, we should describe a few things about CVT.
Drive
The drive, or primary, clutch is found on the crankshaft of the engine. A thick, heavy ‘drive’ belt is wrapped around it and links it to the driven clutch, on the differential. At rest, the drive clutch sheaves (or pulley halves) are separated enough that the drive belt rests in between the sheaves & against the center shaft of this clutch.
Driven
The other half of this system is the driven, or secondary, clutch. At rest the driven clutch sheaves are spring loaded together, so the belt sits up at the outer edge of this clutch, NOT down toward the center shaft. It, too, spins around and has a sheave that sides in & out along it’s main shaft but this clutch has no flyweights.
Belt Operation
As the drive belt forces the driven clutch sheaves to separate, the PULLING ratio of the engine changes from maximum (when the belt is at the outer edge of the driven unit) to minimum PULLING power, or top cruising speed (when the sheaves are completely apart).
Driven Issues
The driven clutch can misbehave in many ways. It has one main shaft and the sliding sheave has an internal bushing that will wear, and it has several inclined metal ramps (usually aluminum) with small plastic buttons that protect the ramps as they glide against one another.
Buttons
OK picture this: The engine revs up and the drive belt starts to ride down into the pulley faces of the driven clutch forcing them to separate. The inboard pulley half begins to slide along the main shaft compressing the spring and bringing the funky cup ends and their respective ramps up against one another.
Driven Spring
While we are on the Yamaha driven clutch another failure that occurs is almost impossible to detect but it also impairs the hill pulling power of the car. Keep looking inboard to where the funky spring cap butts up against the differential housing. The spring cap doesn’t actually touch the differential case.
What happens when your golf cart clutch is working?
Essentially, when your golf cart clutch is working, you're assured a smooth start-up and take off, as well as a largely smooth acceleration and braking.
What does it mean when a golf cart starts jolting?
Slowing down to a crawl, then speeding up, then slowing again, seemingly without reason. Jolting during startup. A 'cranking' sound when starting up the golf cart.
How to tell if a golf cart is bad?
Watch out for these telltale signs of a malfunctioning golf cart CVT that is in need of repair or replacement: 1 A sudden inability to maintain even slow speeds when heading uphill or changing elevation 2 Slowing down to a crawl, then speeding up, then slowing again, seemingly without reason 3 Jolting during startup 4 A 'cranking' sound when starting up the golf cart
What is CVT clutch?
The CVT is comprised of two separate clutches that are connected by a thick drive belt. When we refer to the clutch or CVT, we're referring to two components — the drive clutch (or primary clutch) and the driven clutch (or secondary).
What does CVT mean in golf carts?
The golf cart clutch or CVT (which stands for Continuously Variable Transmission) may be easy enough for you if you're used to stick-shift driving with your regular vehicle. However, because many people these days don't drive stick-shift, they have a difficult time adjusting to the clutch when they purchase a new or preowned gas-powered golf cart.