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how to fix an overheating golf cart

by Irwin Spencer Published 2 years ago Updated 2 years ago
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The first, best, and easiest way to cool down your golf cart motor is by turning it off and giving it time to rest. It may need several hours to cool down, especially if it’s hot outside and the sun is shining. Try finding a shaded place to park the cart while the engine cools to speed up the process.

One of the most common reasons for the overheating is the dirty fins. The obstruction in the fins leads to excessive heat. The best solution, in this case, would be to first try to clean them, if that does not work, get them replaced. Another common reason for overheating can be the dragging breaks.

Full Answer

How do I know if my golf cart overheats?

Every golf cart gets hot with continuous use, but if you’re not able to put your hand on the bonnet, you know you have a real issue at hand. If you are able to put your hand on it for even 4 to 5 seconds, your engine is doing fine and there is no issue of overheating.

How to maintain a golf cart battery to avoid overheating?

This marker clearly shows how much water you need to correctly maintain the battery and avoid overheating. The golf cart battery needs some space to breathe. Ensure wires are free of its surroundings and lay the charger flat on a hard surface. Failing to create a good environment for the battery will likely cause overheating.

How hot is too hot for a golf cart?

They are barely able to rest their hands on the bonnet because the bonnet is too hot. The ideal maximum of a EZGO golf cart motor should reach no higher than 220 degrees Fahrenheit. (104 degrees Celsius) This means that you can rest your hand on the cart for barely 5 seconds before it burns your hand.

How can I Make my gas golf cart quieter?

Instead of shelling out big bucks for a new super quiet electric golf cart, there are ways you can make your current golf cart a little quieter. Adding (or improving) insulation and a muffler are the two easiest ways to reduce the sound coming from your gas golf cart.

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How do I stop my golf cart from overheating?

One way to ensure that your cart doesn't heat up quickly is to install a fan close to the controller heat sink to keep the air circulating around it. You can also install another one near the fender panel just to make sure the cart doesn't overheat. Another option is to upgrade and customise your controller.

What happens if a golf cart overheats?

motor burnt-out Motor burnout happens when your engine gets too hot and overheats, frying the wiring and other components inside. One common cause of golf cart motor burnout is continually pressing the pedal to the metal like you're trying to drive a race car.

Why does my electric golf cart get hot?

As electrical power flows from one terminal source to another, the golf cart typically gets a little warm. However, overcharging and straining the battery forces the battery to get excessively hot.

Can a golf cart solenoid overheat?

In addition, the spring that pulls the pinion back to its resting position could wear down leaving the starter engaged continuously. (Starters are supposed to get the flywheel moving, then back out of position – disengage.) Like any switch that relies on wiring, the solenoid could also just wear out due to overheating.

Why is my cart overheating?

Coil Gunk. One possible cause is gunk around your coil preventing it from soaking up juice as effectively. When this happens, the coil gets hot, but all of the energy your device is producing doesn't have as much juice to absorb it, and so the temperature increases much quicker.

Why is the positive terminal on my 48 v Club CART getting hot?

Loose or dirty connections This results in overheating and eventually melting of the terminals. If it is a loose connection that is the problem, set the connection right by tightening it up immediately. Alternatively, if you notice dust or dirt on the terminals, wipe it off with a damp cloth and clean the terminals.

How do I know if my electric golf cart motor is bad?

You have enough going on in your life without your golf car refusing to start when you turn the key in the ignition. If your golf car won't start, is slower than it used to be, or is experiencing other technical problems, you could have a bad motor on your hands.

How do I fix my smoking golf cart?

Remove the valve with gloved hands to avoid getting stained by excessive grease or oil. Clean off the area where you are installing the valve and put the new valve in place. Tighten it down and your engine should stop smoking. If the clog is deeper in your engine or beyond the valve, you are going to need expert help.

Where is the reset button on electric golf cart?

The reset button acts as a mini circuit breaker for the motor, so it will correct any minor errors. Expose the motor (you'll probably need a screwdriver to remove the cover), and look for a red button. It is usually near the main power source, where most of the wires are connected.

How do you know if you have a bad solenoid on a golf cart?

If your golf cart fails to turn on when you turn the key on, this is the most obvious sign of solenoid failure. The solenoid clicks a little with the ignition system in regular operation; in most cases, a failing solenoid will not snap.

How do I know if my ezgo golf cart solenoid is bad?

If You Have an Electric Golf Cart The main sign of an issue in an electric cart is a lack of any “click” noise at all when you turn on your cart's ignition. Usually, you'll be able to hear the solenoid clicking both on and off whenever you switch your ignition.

How do I test a golf cart solenoid?

Turn on the engine of the cart and press the pedal downwards. If you hear a clicking sound, then it means that the low side voltage is working. But, if there is no such sound, it means that either there is no low side voltage or there is a problem with the solenoid. Use a voltmeter and engage the solenoid.

How to make sure your golf cart doesn't overheat?

You can also install another one near the fender panel just to make sure the cart doesn’t overheat. Another option is to upgrade and customise your controller.

Why does my golf cart battery freeze?

As golf cart batteries contain lead acid, If you carelessly keep the batteries in a discharged throughout the winter, the electrolytes present in the battery casing will freeze due to getting too cold. On freezing, the electrolyte will expand; causing the battery shell to crack and the acid might leak out.

How many volts does an EZGO RXV have?

Any change in the batteries can overheat the solenoid. The EZGO RXV’s solenoid comes with the label of activation on 36 Volts per compartment. But it might surprise you that most of the assembly line RXVs comes equipped with 4×12 Volts battery set up.

Why is my EZGO motor hot?

Some of these are: If you drag your car uphill on a steep terrain, especially without pausing, it will get very hot within half an hour of run time. Driving slow, like 2 to 3 miles per hour can also heat up the EZGO motor dramatically under normal conditions.

How hot should an EZGO golf cart motor be?

The ideal maximum of a EZGO golf cart motor should reach no higher than 220 degrees Fahrenheit. ( 104 degrees Celsius) This means that you can rest your hand on the cart for barely 5 seconds before it burns your hand.

How long does it take for an EZGO to overheat?

Some owners of the EZGO TXT complain that their golf cart overheats up after an uphill ride of 35 to 40 minutes. They are barely able to rest their hands on the bonnet because the bonnet is too hot. The ideal maximum of a EZGO golf cart motor should reach no higher ...

How to cool down an EZGO cart?

For this, you need to arrange for a half inch diameter copper tube. You can use it to wrap it around the outside of your cart’s motor.

Why is my cart hot after charging?

Using your cart with a dry battery will cause heat damage quickly! Maintaining optimal water levels is a must. If you find your batteries becoming hot soon after charging, it may indicate low water levels. Don’t forget to check the cable connections as well.

Why do golf cart batteries melt?

Why Do Golf Cart Battery Terminals Melt. The terminal of a golf cart battery will usually melt when connections become loose or dirty. To avoid terminals melting, ensure you use the correct size wires, and that limps, nuts and bolts are tightened securely.

Why does water boil in golf cart batteries?

Why Water in Wet-Cell Batteries Keeps Boiling While Charging. There are multiple reasons for the water in wet cell batteries to boil. Sometimes, you may have more water in your golf cart batteries than what is needed. According to some studies, there should be a gap of ¼ inch above the plates.

How far should the battery be from the plate on a golf cart?

According to some studies, there should be a gap of ¼ inch above the plates. Sometimes, your golf cart batteries are old and worn out. Such batteries fail to work efficiently and will eventually die. These factors will force your charger to add more pressure on the batteries to get them completely charged.

How much torque does a golf cart battery need?

According to the majority of the golf cart battery manufacturers, the torque required falls between 85 to 100 and 5-inch pounds.

What happens if you use a dry battery?

Remember it’s crucial that you regularly check the water level in your battery. There is a line marked on the tank that indicates how much water is needed. If the amount of water in your battery is too low, then you’re working with a dry battery. Using your cart with a dry battery will cause heat damage quickly!

What is a post on a golf cart?

The post is associated with the cell plates of the golf cart’s battery. This helps in the transferring of power from battery to the engine of the golf cart. Remember that leaving connections loose or dirty can easily lead to some resistance.

Golf Cart

Support for gas-powered and electric golf carts, sometimes referred to as golf cars or club cars after the Club Car Golf Cart brand.

1 Answer

that could be caused by a few things. Make sure that it has proper ground. Ensure that you have the right size wiring. Clean all corrosion from any of the cable connections. A bad starter which is drawing to high an amperage could be another issue as well as a shortened cables that carry ground to the solenoid.

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