How to Fix Sticky Yamaha G16 Brakes
- Take off the brake pedal from the golf cart.
- Drill out the bushings and the pedal assembly using a 3/4-inch drill bit.
- Drill the frame at the point where the pedal is mounted using a 1/2-inch bit.
- Drill a 1/8-inch hole down the center of the bolt and also at the middle of where the pivot is located.
- Drill the head and tap it for the correct angle grease fitting.
- Fit the bushings inside the pedal assembly. Ensure that you install them slightly deep to create a pocket for the O-ring.
- Reassemble the setup and remember to apply a couple of grease shots each time it’s serviced.
How do you adjust the brake pedal on a golf cart?
If the cart is lifted, remove the drums and adjust the shoes manually so that they are slightly loose. Check the sliders for free movement and adjust them if needed. Adjust the brake cable so that it’s not hard but the pedal remains stiff enough.
Why does my golf cart drag when braking?
Dragging in brake is caused when the brake pads or shoes don’t completely release when you remove your foot from the pedal. The pedal emits a strange noise when your cart is having this issue. Jack up the golf cart using a floor jack once you bring the cart to a level surface.
How do automatic brakes work on a golf cart?
The golf cart’s automatic braking system will adjust the brakes while the cart is still moving. The gap or space that the pedal travels as it moves from its default position to the point when the brake cables starts to power the brake levers is called the brake fluid travel.
How do you jack up a golf cart without breaking it?
Jack up the rear wheels using a floor jack after placing 4 blocks or bricks in the front and back of the front set of wheels, to prevent the cart from rolling away accidentally. Now disengage the wheels using a ¾ inch wrench and remove the drum and the brake shoes.
How do you tighten a brake pedal on a golf cart?
0:444:18How to adjust golf cart brake pedal/brakes - YouTubeYouTubeStart of suggested clipEnd of suggested clipEasy. The adjustments right there that's the lock nut and the adjusting that releasing that back itMoreEasy. The adjustments right there that's the lock nut and the adjusting that releasing that back it off a bit. And then adjust the adjusting that to where you want it. And then tighten it up.
How do you fix the brakes on a golf cart?
0:045:17How to adjust club car golf cart brakes - YouTubeYouTubeStart of suggested clipEnd of suggested clipBut basically you just have these pads here and they rub on the inside of this rim here and that'sMoreBut basically you just have these pads here and they rub on the inside of this rim here and that's how it stops the wheel. So when you go to adjust. Them.
How do I unlock my golf cart brakes?
Disengaging your parking brake is also quite simple: Sit down in your cart and start it up. Press the parking brake pedal down past where it initially “locked” when engaged. Release the brake and it should pop back up into its normal position.
What causes golf cart brakes to lock up?
Why Do Golf Cart Brakes Lock Up? Golf cart brakes can start locking up when the brake cable gets stuck, or when the bolts on the lift kit are loose. The brake cable gets stuck because of a binding, resulting in a mechanical linkage. One or more parts of the pivot assembly have rusted.
How do brakes work on electric golf cart?
The electric motor in the golf cart is the actuator while the batteries are the storage device. These brakes work by converting kinetic energy into a form that can be used to slow down the vehicle.
Where is the reset button on a EZGO golf cart motor?
Locate the motor Remove the panel so the electric motor is visible. Electric motors usually include reset buttons that can perform similar to circuit breakers. Look in the area where several electrical wires enter the motor and locate a small red button. This is the reset button.
Do golf carts have brake pedals?
Your stock golf cart from the manufacturer has the mechanical rear drum brake system. The system includes service brake, park brake pedal and release linkage that serves park brake. Also, the self-adjusting wheel brake system has an equalizer link, compensator system, and braking cables.
How do I disassemble my EZGO brake?
0:051:49How to disengage E-Z-GO RXV intellibrake - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo you can take a little object poke down the center. Some more difficult another. Pull out theMoreSo you can take a little object poke down the center. Some more difficult another. Pull out the rivets.
How do you fix a locked up brake?
Take your foot off the brake pedal so your wheels can get enough traction to possibly unlock momentarily. Then reapply pressure to the brake if needed. Repeatedly (and quickly) press the brakes over and over until the brakes either disengage or bring you to a safe stop.
What causes brakes to not release?
The most common causes of your brakes not releasing is a seized caliper or brake pad. This typically occurs due to rusting or ageing. Typically, you will notice your vehicle pulling to one side when you press down on your brakes.
How do I know if my brakes are locked up?
8 Signs You Could Have Brake ProblemsBrake Light On. ... Squealing or Squeaking Noises. ... Grinding Noises. ... Wobbling or Vibration When Braking. ... Leaking Fluid. ... Spongy or Soft Brakes. ... Car Pulling to One Side When Braking. ... Burning Smells.
What is a brake pedal on a golf cart?
Brake Pedal on a Golf Cart. Brake pedal connects your foot to the brake cables and intensifies the pressure applied by your foot. Even a slight force applied by your foot on the pedal will get intensified and ultimately engage the brakes in the cart.
How to fix a golf cart brake?
Golf cart brakes can be repaired by following these steps. Park your golf cart on an even and level surface. Place 4 blocks or bricks in the front and back of the front set of wheels. Position a floor jack in the center of the rear side of your cart. Lift the rear set of wheels using the jack.
Why does my cart make a dragging noise?
Dragging in brake is caused when the brake pads or shoes don’t completely release when you remove your foot from the pedal. The pedal emits a strange noise when your cart is having this issue.
How to unlock brakes on golf cart?
Steps to Unlock the Brakes on a Golf Cart: Park your cart on a level surface. Use a floor jack to lift the rear pair of wheels in the air after placing 4 blocks or bricks in the front and back of the front set of wheels, to prevent the cart from rolling away accidentally.
What are disc brakes on golf carts?
Disc brakes often help in providing a greater control which aids sharper turns and brings back the cart to the desired speed range. If you often ride your golf carts on uneven and unleveled surfaces, disc brakes could be your best bet. Drum brakes are usually installed only in the rear set of the wheels.
How does a golf cart generator work?
When you step on the brake pedal, the regenerative brakes turn the electric motor inside the cart into a generator, thus slowing the speed of the cart. The generator produces energy in the form of electricity and this byproduct then finds its way into the golf cart batteries.
How do electric golf cart brakes work?
Most modern electric golf carts use Regenerative brakes. Regenerative brakes are built using an actuator that arrests energy and a storage device that stores it. The electric motor in the golf cart is the actuator while the batteries are the storage device.
How to adjust brakes on a golf cart?
Here are the steps in adjusting the brakes: Turn off the power of the golf cart. Don’t set its parking brake. Put the brick or blocks in front and behind each of the front wheel of the golf cart to prevent it from rolling. Get the floor jack into position at the rear of the golf cart.
Why is it important to adjust the distance of travel on a golf cart?
It is important to adjust this distance of travel to make sure that the brakes are working properly. If there is too much travel distance, the braking capacity or power of the golf cart will be reduced. But if the distance is too short, the brakes may not release fully. So adjustments are necessary in both cases.
How to remove lug nuts on a car?
Use the socket wrench to loosen the lug nuts on the rear wheels. Remove the nuts and the wheels and set them aside. Remove the rubber boots on the underside of the wheels and the brake adjustment screw will be exposed. Pull these rubber boots away from the wheels by using your hands.
Do golf carts have brakes?
As in ordinary vehicles, golf carts have brakes. If you notice that the brakes are not functioning well, they need to be adjusted. Here are some of the ways by which you can adjust the brakes of different types of golf carts. This is also part of the golf cart maintenance checklist that we’ve created. Contents [ show]
Is it safe to drive a golf cart?
Just like any vehicle, safety is very important in driving a golf cart. If not properly handled a golf cart could also cause accidents, although not as serious as the accidents caused by bigger cars and trucks. Nevertheless, you should also know how to safely drive and operate a golf cart. As in ordinary vehicles, golf carts have brakes.
Do old golf carts have low switches?
Some of the old style golf carts may have run/low switches. These switches should be shifted to the tow position before disconnecting their battery packs. Lift the back of the golf cart and put the floor jack in a secure section of the cart which should provide it a stable support.
