Fixing the battery will usually help you resolve the issue of your golf cart clutch not engaging. If you find that the issue does not lie with the battery, then you might have to remove the back cover and take a look at the system to figure out what the issue is. With the rear end jacked up, try throttling the cart.
Full Answer
How to remove a secondary clutch on a Yamaha golf cart?
There are some simple steps involved in removing the secondary clutch on a Yamaha golf cart. Just carefully follow the given steps: First of all, identify the right clutch puller according to the VIN number of the golf cart you are operating. Then use it to remove the drive belt very carefully from the primary and the secondary clutch.
What to do if your G16 golf cart has a clutch problem?
If the clutch is the culprit, get a certified technician to replace or fix the clutch If there are any problems with your G16 golf cart’s clutch, follow any of the checks listed for the previous models. If there is any problem with the secondary clutch, it is best to replace it or the drive belt connected to it.
Are there any problems with the secondary clutch on the Yamaha G1?
There can be a variety of problems with the secondary clutch on the Yamaha G1. Before you start making adjustments, the important thing is to identify the exact problem damaging the cart. There can be various problems with the golf cart clutch, so we need to identify the exact problem.
When to replace the clutch on a Yamaha G9 golf cart?
When the cart starts, if it produces any uneven vibrations or jolts, it is better to check the clutch and replace it. There can be a slipping problem with the Yamaha G9 clutch.
How do you fix a clutch on a golf cart?
Cleaning the clutch thoroughly might be the simplest solution to this problem. You could also try lubricating the system with a good quality lubricant. This might free up the clutch and thus prevent the squeaking noise. Another common reason could be due to the weights present inside the system hanging up.
How do you change a clutch on a Yamaha golf cart?
2:596:41Yamaha G9 Clutch Installation How-To - YouTubeYouTubeStart of suggested clipEnd of suggested clipIn order to remove the original clutch. You'll need to order a clutch puller bolts which is soldMoreIn order to remove the original clutch. You'll need to order a clutch puller bolts which is sold separately on our website.
How do I know if my golf cart clutch is bad?
What Kinds of Problems Can a Golf Cart Clutch Have?A sudden inability to maintain even slow speeds when heading uphill or changing elevation.Slowing down to a crawl, then speeding up, then slowing again, seemingly without reason.Jolting during startup.A 'cranking' sound when starting up the golf cart.
How do you disassemble a golf cart clutch?
0:504:33How to disassemble a Team brand slip drive clutch out of a golf cart or ...YouTubeStart of suggested clipEnd of suggested clipWhat you want to do is take off this cap. Just three screws. One two three pull it off like thatMoreWhat you want to do is take off this cap. Just three screws. One two three pull it off like that there's a plastic ring inside don't lose that. All right then what you got to do is flip it over.
How does a Yamaha Golf Cart clutch work?
0:463:28How a golf cart CVT slip drive clutch works - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd the rear drive clutch actually separates it widens causing the belt to drop down into the clutchMoreAnd the rear drive clutch actually separates it widens causing the belt to drop down into the clutch.
How do you install a secondary clutch on a Yamaha golf cart?
5:5116:27Yamaha Drive G29 and Drive 2 Clutch Kit Installation - YouTubeYouTubeStart of suggested clipEnd of suggested clipIt's super easy to just remove the rear access panel off the cart. And then you can reach in to getMoreIt's super easy to just remove the rear access panel off the cart. And then you can reach in to get to that secondary clutch. However if you do have a rear seat kit on your cart.
How do you diagnose a clutch problem?
What are the signs of manual clutch failure?When you press the clutch pedal, it's spongy, sticking, vibrating or loose.There's a squeaking or grumbling noise when the clutch pedal is pressed.You're able to rev the engine but notice that it's difficult to accelerate.You're having difficulty shifting gear.More items...•
How do I know when I need a new clutch?
5 signs that your clutch needs to be changedDifficulty shifting gear.Squeaking or grumbling noise when the clutch pedal is pressed.Spongy, sticking, vibrating or loose clutch pedal when pressed.Ability to rev the engine, but poor acceleration.Slipping' clutch, causing a momentary loss of acceleration.
Why is my centrifugal clutch not engaging?
Centrifugal Clutch Won't Engage If your clutch won't engage, It usually means that the engine idle speed is different to the clutch idle speed. This can result in damage. To correct this, change the spring or change the engine speed to below the clutch idle speed.
Can you adjust a clutch on a golf cart?
If you are unsure about removing the drive belt or the clutch, then you can adjust it. Just take out the belt and wound it again with the secondary clutch according to the requirements, and your problem should be fixed.
How do you tighten a clutch belt on a golf cart?
There is no provision for adjusting the drive belt on a Club Car golf cart. If you find the belt loose or too tight, you have to go for a replacement belt. Choosing the right belt and ordering can pose a challenge. You will need to order a drive belt that is 1-inch shorter than your stock belt.
How do you take a clutch off a shaft?
1:173:15how to remove a stubborn centrifugal clutch off of a go kart - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo I literally had to I took my my grinder. And this is the housing of the clutch. And I just cutMoreSo I literally had to I took my my grinder. And this is the housing of the clutch. And I just cut through this side and then took my chisel on beat on that side and weakened it on one and pried.
How to stop clutch from coming apart?
Gently place the crowbar behind the clutch and apply pressure. The clutch might slide off and come apart. Make sure to add even pressure at the same intervals otherwise you might end up breaking a part. If none of these techniques work, you can try cutting some relief on the clutch.
Why is my clutch not engaging?
Sometimes a belt that does not have the correct tension and is loose may cause the clutch to not engage properly. It might help to clean out any rust on the clutch system as this could also be the cause of this issue. Rectifying these problems could help resolve the clutch issue.
Why is my cart not smooth?
When you’re driving up a hill or even on a flat surface and notice that the cart transmission is not smooth, then it clearly indicates that the issue lies with the clutch system. Another common problem a lot of people face is a jerky start. The cart while starting up might give out a few jerky movements.
Why does my clutch make a squeaking noise?
Sometimes this issue of the clutch not fully engaging but slipping could be caused due to the dirt build-up inside .
Why does my clutch get stuck?
Another cause could be a bad spring. Sometimes, if the spring in the system is bad, it could cause the clutch to get stuck. Try replacing the spring and check if the problem is resolved. If none of these work, you might have to replace or rebuild the entire clutch system.
What is CVT in golf carts?
Golf carts have a special technology called CVT which stands for Continuous Variable Technology . This technology allows the user a smooth drive without having to worry too much about changing gears. Every golf cart will have a clutch consisting of two parts namely the primary clutch and the secondary clutch.
Can a clutch be smooth?
If you’re driving up a hill, any problems with the clutch can be easily noticed. The clutch system will not be smooth and the speed will be erratic. These are some of the common problems observed due to issues with the clutch system.
How to remove secondary clutch on Yamaha golf cart?
Just carefully follow the given steps: First of all, identify the right clutch puller according to the VIN number of the golf cart you are operating.
What is wrong with my golf cart clutch?
If there is any problem in how your golf cart runs, you can check for the following problems: There might be a problem with the belt. Check if the belt is too tight or loose.
How to remove clutch on EZGO golf cart?
How to remove a secondary clutch on an EZGO golf cart. First of all, make sure that the golf cart is turned off, and the brake is in place. Make sure to put pressure on the gas pedal. Use a clutch puller to remove the drive belt. Loosen the central bolt using an air gun.
Why does my golf cart clutch slip?
There can be a problem with the drive belt, which can cause the clutch to slip. Sometimes the installed belt drive may not match the clutch in the golf cart, causing problems. Just replace it, and you are good to go. Check if the belt drive is misaligned. This is also a common problem with the clutch.
What is clutch puller?
They are the clutch puller, an air gun, machine oil, and a rubber hammer. It is necessary to be gentle in the process because if you use excessive force, then the transmission may be damaged. So, take great care while adjusting the clutch and use the clutch puller that matches the cart’s model.
What to do if you have a problem with your G16 golf cart?
If there is any problem with the secondary clutch, it is best to replace it or the drive belt connected to it. If you are unsure about removing the drive belt or the clutch, then you can adjust it.
How to find primary clutch on golf cart?
There are two clutches in the golf cart. To locate the primary clutch, it is generally the lower one. Consult the cart’s manual to make sure. First, observe exactly how the drive belts have been adjusted to the clutches. After you have noted that.
What happens when your golf cart clutch is working?
Essentially, when your golf cart clutch is working, you're assured a smooth start-up and take off, as well as a largely smooth acceleration and braking.
How to tell if a golf cart is bad?
Watch out for these telltale signs of a malfunctioning golf cart CVT that is in need of repair or replacement: 1 A sudden inability to maintain even slow speeds when heading uphill or changing elevation 2 Slowing down to a crawl, then speeding up, then slowing again, seemingly without reason 3 Jolting during startup 4 A 'cranking' sound when starting up the golf cart
What is CVT clutch?
The CVT is comprised of two separate clutches that are connected by a thick drive belt. When we refer to the clutch or CVT, we're referring to two components — the drive clutch (or primary clutch) and the driven clutch (or secondary).
What does it mean when a golf cart starts jolting?
Slowing down to a crawl, then speeding up, then slowing again, seemingly without reason. Jolting during startup. A 'cranking' sound when starting up the golf cart.
What does CVT mean in golf carts?
The golf cart clutch or CVT (which stands for Continuously Variable Transmission) may be easy enough for you if you're used to stick-shift driving with your regular vehicle. However, because many people these days don't drive stick-shift, they have a difficult time adjusting to the clutch when they purchase a new or preowned gas-powered golf cart.
