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how to fix2cycle golf cart

by Don Hermann Published 2 years ago Updated 2 years ago
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Look for wires labeled 1, 2, 3, 4 and ensure that wire 1 connects to wire2 and where wire3 connects to wire 4. Disconnect and reconnect them such that wire1 connects to wire3 and wire2 connects to wire 4. That will ensure that your golf cart will roll, and you can push it to the nearest charging port.

Full Answer

How to replace a carburetor on a golf cart?

Remove the bolt connecting the air cleaner to the carburetor using a box wrench. Remove the air cleaner followed by the float bowl. You’ll need a screwdriver to remove the float bowl present at the carburetor bottom. Remove the main and idle jets connected to the carburetor. Their positions vary based on the model of the golf cart.

How to fix a golf cart that won’t start?

Turn off the golf cart engine and allow it to cool for a couple of hours before you start working. This cooling down prevents damage to the cart and injury to yourself when you’re at work. Turn off the fuel-supply valve and remove the fuel line to prevent flooding of the fuel and other complications.

What to do if your Yamaha golf cart has no compression?

Go ahead and replace your old gauge. Yamaha golf cart engines in general have a pretty common problem that causes low or no compression; misplaced push rods. A push rod that’s not under the rocker arm will cause a compression problem. This is easy to check and relatively simple to fix.

How to maintain golf cart batteries?

To reduce the risk of battery malfunctions, do general maintenance on a regular basis by making sure your batteries are properly watered and free of corrosion. The most obvious sign of an issue with the batteries is when your golf cart doesn’t start. The first thing to do in this case is to fully charge your battery.

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How do you fix a gas golf cart that won't start?

First, try this: turn the key switch on, hit the accelerator, and check for a clicking noise. If you don't hear clicking, it's time to take a look at your cart's batteries. Make sure the battery is fully charged and the terminals are cleaned and secure. Next, see how the water level in the battery is holding up.

How do you fix a golf cart that won't move?

When the cart won't move, you have to be sure that the batteries are sending sufficient power to the circuit. You must check the fuse. Use the voltmeter to check the voltage at the key switch. In a cart with batteries rated at 48V, it must show 48V at the key switch.

How do you fix a gas golf cart?

InstructionsCheck the gas tank to make sure there is enough fuel for operation. ... Remove the oil dipstick and check that the oil level is at or just above the add or fill maker. ... Inspect the battery of the golf cart. ... Examine the wiring and switches. ... Remove the air filter from the engine to access the carburetor.

Why wont my golf cart go forward or reverse?

The problem could be with either the Run/Tow switch or Forward/Reverse switch or both. Check the switches to ensure that they aren't stuck midway. If they are, getting them released should help. However, if they show signs of wear and tear, you must get them replaced.

Why does my gas golf cart not move?

Battery Problems Next, if your cart will start but won't move, you may have a problem with your battery. Now, a gasoline golf cart isn't as reliant on a battery for power as an electric model – which have multiple batteries that provide all their power – but they cannot run without a well-charged battery.

Why does my golf cart click but not move?

A Club Car golf cart can start clicking but not move, due to dust accumulating inside the battery ports. Opening the battery ports and checking whether there is any dust accumulation can tell you if this is the case. Cleaning it thoroughly with a cloth can resolve the problem.

What would cause a golf cart not to run?

As the main source of power to your electric golf cart, the batteries are commonly the cause for why your electric golf cart won't start. Acid-based batteries are typically used for electric golf carts and must be recharged in order to work properly.

Can you flood a gas golf cart?

Dirt accumulation in the fuel has been seen to be one of the most frequent causes of flooding in the golf cart. This is because the valve seat may not have sealed correctly in order to shut off the fuel. Dirt inside your EZGO fuel can cause the the valve to malfunction, resulting in flooding.

Why did my golf cart stop working?

When there is a disruption in the flow of the electrical current, your cart will not operate. A common reason for current disruption is solenoid wear. Each time the solenoid activates as you press down on the gas pedal, the solenoid compounds down onto a thin metal contact plate.

How do you make a golf cart go forward?

0:5911:38Golf Cart Forward Reverse Switch - YouTubeYouTubeStart of suggested clipEnd of suggested clipMost likely that your forward reverse switch. Which is located right there. This is what makes yourMoreMost likely that your forward reverse switch. Which is located right there. This is what makes your golf cart go forward or reverse.

How does a golf cart forward reverse switch work?

0:379:43Golf Cart Forward and Reverse Switch Direction Selector Tutorial - YouTubeYouTubeStart of suggested clipEnd of suggested clipThat is brand new it simply cables connect to the bright copper colored contacts. And the switchMoreThat is brand new it simply cables connect to the bright copper colored contacts. And the switch rotates through a hand action and that changes the polarity.

Where is the reset button on a EZGO golf cart motor?

Locate the motor Remove the panel so the electric motor is visible. Electric motors usually include reset buttons that can perform similar to circuit breakers. Look in the area where several electrical wires enter the motor and locate a small red button. This is the reset button.

How to replace battery in golf cart?

Since nearly all golf carts are electric, the battery often runs down and when empty the cart will not function at all. Remove the battery by disconnecting the cables to the battery terminals. Wearing gloves, remove the battery and replace it with a fresh one.

Why are my golf cart batteries dead?

Keep your golf cart in good running condition with a little know-how. Golf carts frequently become damaged because of overuse, improper use or a lack of maintenance. The latter often results in dead batteries, which can be fixed rather simply.

How to clean a cart battery?

If the cart still does not function with a fresh battery installed (one you are certain is fully charged), remove the battery cables and clean them by brushing with a wire brush. Inspect the battery case for leaks, cracks or damage. If the casing is cracked, a fresh battery needs to be installed.

How to fix a flat tire?

To fix a flat tire, first attempt to inflate the tire with an electric air pump. Listen for hissing sounds (air being released) and see if the tire remains inflated. If not, jack up the golf cart on a car jack. Remove the lug nuts that secure the tire to the axle and remove the entire wheel rim and tire. Replace the complete wheel rim and tire ...

How to prevent battery malfunction in golf cart?

To reduce the risk of battery malfunctions, do general maintenance on a regular basis by making sure your batteries are properly watered and free of corrosion. The most obvious sign of an issue with the batteries is when your golf cart doesn’t start. The first thing to do in this case is to fully charge your battery.

What are the problems with electric golf carts?

With frequent use, problems with the battery, tires, and other parts are extremely common.

How to fix a flat tire that won't inflate?

If a flat tire refuses to inflate due to a leak, replace it. Begin by raising your car with car jack. Then, unscrew the lug nuts, and remove the tire and wheel rim. Then, replace the old tire with a new one.

Why is my golf cart not clicking?

When the solenoid isn’t working properly, you might stop hearing the clicking sound, and your cart might have intermittent issues starting. If your battery is working well and your car is having trouble starting, it might be time for a solenoid replacement. Properly maintaining your golf cart will help to ensure it’s in prime condition ...

What to do if your cart doesn't start?

The first thing to do in this case is to fully charge your battery. If after doing this, your cart still doesn’t start, then your battery is probably dead. Before changing the battery, take a look at the terminal cables to see if they’re the root cause of the problem by cleaning them and making sure they look alright.

What is a solenoid on a golf cart?

A solenoid is a cylindrical coil of wire responsible for carrying electric current to the motor. It’s not uncommon for this part to stop working because it has to work constantly when you use your golf cart.

How to find tire pressure?

To find the right pressure, check the air pressure rating in each tire’s rim. Then, with an air pump, inflate each tire to the appropriate pressure.

Why is my golf cart losing power?

If your golf cart has been losing power or has been running less than smoothly, it might be because of a lack of pressure in its engine’s cylinders. If that’s the case, it’s probably time to do a compression test on your golf cart.

How to tell if a golf cart has low compression?

To check if pressure is escaping your golf cart’s engine, you have to check the compression in the cylinders of your engine using a compression gauge.

How to remove a rubber boot from a cart engine?

Without using too much force, remove the rubber boot from the spark plug. Put a socket wrench over the spark plug and loosen it till you can remove it from your cart engine. Put the choke in the off position.

What causes low compression on a Yamaha golf cart?

Yamaha golf cart engines in general have a pretty common problem that causes low or no compression; misplaced push rods. A push rod that’s not under the rocker arm will cause a compression problem. This is easy to check and relatively simple to fix.

How to fix a cart engine that is not getting enough oil?

This means that the top parts of your engine are not getting enough oil. Simply tightening the valves should fix your compression issue. If there’s not enough oil getting to the top parts of your cart engine, there’s a way to fix it. Remove the steel tube that goes through the back of the motor. Blow through it .

Why won't my G16 run?

If your G16 has a broken accelerator cable then it won’t be able to run because there’s no compression. If your accelerator cable is broken, then you can’t fix it and must replace it. Replacing the accelerator cable should fix the compression issues in your G16.

What causes a cart to have low compression?

A clogged exhaust. If your cart engine can’t pull in fresh air, then it’ll have low compression. So if your exhaust is clogged, your cart engine gets low compression. To fix this, just clean out your cart’s exhaust and make sure your exhaust is functioning properly in general. A bad gauge.

How to cool down a golf cart?

Procedure. Turn off the golf cart engine and allow it to cool for a couple of hours before you start working. This cooling down prevents damage to the cart and injury to yourself when you’re at work. Turn off the fuel-supply valve and remove the fuel line to prevent flooding of the fuel and other complications.

How to adjust carburetor on golf cart?

In most cases, you’ll need to adjust the jet pilot screw, perform a valve clearance adjustment and then clean the carburetor.

How to replace carburetor float?

Remove the carburetor and turn it upside down. Remove the nut that is used to secure the bowl on. Check the float for a puncture as this prevents the activation of the fuel cut-off needle valve. Replace the float if there is a puncture. Check for dirt accumulation in the needle valve.

Why does an EFI carb require more maintenance than an EFI?

The carb requires more maintenance than an EFI because of the cleaning and rebuilding of the carburetor involved.

Why does my carburetor flood on my golf cart?

The reason why a carburetor floods on a golf cart is usually due to a faulty fuel pump. The pump must be repaired or replaced accordingly. Seek professional assistance if required. This is usually due to the proximity of the fuel line to an exhaust manifold, a radiator hose or a heat source.

Where is the main jet on a 2 cycle engine?

The main jet in the carburetor diagram of a 4-cycle engine is located below the carburetor while the pilot jet is present on top of it. The needle valve and float pin are also housed under the carburetor.

How to remove cable from carburetor?

Remove the cable from the carburetor and cover its sheath opening using duct tape. To do this, make a small funnel with the tape and ensure that the wire sticks out from its middle. Loosen the nut that fixes the cable on to the mount housed on the motor just before its entry into the carburetor.

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