To remove the pulley, put a wheel / gear puller on the pulley, put a good strain on the shaft with the puller, apply some heat to the pulley hub (get her real hot) then smack the end of the puller screw with a hammer a couple of times. The pulley should "pop" off. You'll be amazed on how well this will work.
Full Answer
What is a starter generator on a golf cart?
The starter generator generates current for the cart to operate on. It relies on the electromotive force supplied by the battery. It consists of a coil of wire, which when moved produces a current in the coil. The coil is connected to the main axle of the cart for the necessary movement of wires.
Why is my starter generator overheating on my golf cart?
To prevent a starter generator from overheating on your golf cart, you should check for loose connections and make sure all wires are connected correctly by referring to the user manual. Loosely wound or wires not connected properly are often the primary cause of an overheating starter generator.
When to change the voltage regulator on an electric golf cart?
The first thing you have to do when S/G starts heating up is to get a voltmeter and check for the voltage across the S/G. Clamp the voltmeter on the two terminals of S/G and accelerate the cart. If the voltage recorded is more than the standard voltage for your S/G, you should change the voltage regulator at the earliest.
Can a golf cart blow up from loose wires?
Even a single loose or damaged connection of the S/G is enough to blow it up. it’s advised not to operate your golf cart when the wires connecting the S/G to the other parts are damaged or loose. It not only causes the components to overheat but also poses a constant threat of damaging it.
How do you fix a starter generator?
0:329:20How to Your Rebuild Garden Tractor's Starter Generator - YouTubeYouTubeStart of suggested clipEnd of suggested clipTo disassemble your starter generator you simply remove these two long bolts that's holdingMoreTo disassemble your starter generator you simply remove these two long bolts that's holding everything together you'll find them on the brush. End of the starter generator.
How do you check the starter generator in a Club Car golf cart?
0:011:03How to Check the Generator on Your Golf Cart - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd you should see the voltage jump up from around 12 volts with the cart running to about 16 voltsMoreAnd you should see the voltage jump up from around 12 volts with the cart running to about 16 volts that that happens that proves the generator is fine you simply need to change.
How do I test my EZ GO starter generator?
0:000:42Zip Tip Starter Generator Testing - YouTubeYouTubeStart of suggested clipEnd of suggested clipGround it hit your start side or your a side or your G side not the field side spin the engine up toMoreGround it hit your start side or your a side or your G side not the field side spin the engine up to speed. And while it's spinning down come over to your.
How do you hook up a generator to a golf cart starter?
The following are instructions on how to wire the starter portion of a five terminal starter generator: Connect the positive battery terminal to the input side of the starter solenoid. Connect A1 to the output side of the solenoid, Connect A2 to D1. Connect D2 to the negative battery terminal.More items...
How do you polarize a starter generator on a golf cart?
0:391:10How to Polarize at the Generator - YouTubeYouTubeStart of suggested clipEnd of suggested clipTake your live jumper lead and touch it touch touch. You're going to get a small spark. When that'sMoreTake your live jumper lead and touch it touch touch. You're going to get a small spark. When that's happened that's the end of it lay. Your field wire back on where she belongs. And the job is done.
How does golf cart starter generator work?
The starter generator works in two ways; the starter portion cranks the engine and the generator portion recharges the battery. When the gas pedal is depressed the starter cranks the engine over. When it begins to run on its own, the generator portion of the unit begins to charge the 12-volt battery.
How do you remove an armature from a golf cart motor?
0:301:56How To Remove The Motor Armature - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo what you want to do is get a hammer just like this and a flathead screwdriver. You want to justMoreSo what you want to do is get a hammer just like this and a flathead screwdriver. You want to just tap on the end no the front end. Oh. Coming out you guys what a wiggle. The armature gently.
How does a belt starter generator work?
Belt Driven Starter Generator The main difference with a standard belt drive system is the reinforcement of the belt tensioning, the BSG acts bidirectional on the belt to speed up the combustion engine during start-up. For small engines a conventional starter is not needed while it is required for larger ones.
What keeps the battery charged on a gas golf cart?
A golf cart starter primarily serves two functions; turning over the engine to start the cart and act as a key link in getting the battery charged. The starter has enough current to crank the engine. The generator converts the alternating current to direct current and recharges the battery.
How do you wire up a starter generator?
1:012:59How to: wire a Sears starter generator - YouTubeYouTubeStart of suggested clipEnd of suggested clipBottom one of those on the bottom of the regulator. This one goes on to the bottom of the regulator.MoreBottom one of those on the bottom of the regulator. This one goes on to the bottom of the regulator. And comes here and slides. Right on to the a pole. The a pole which is one closest to the engine.
How does a DC starter generator work?
The starter generator initially engages because of the direct current voltage sent from the battery of the vehicle or equipment. Once the ignition switch is turned, it closes the contactor or electrical connection, sending voltage to the starter of the component.
What does F2 mean on a starter generator?
As soon as the positive cable touches the F2 stud, the motor should start to spin in a counter clockwise rotation. If the motor spins, then it is working correctly. If the motor fails to spin, then it is defective and needs to be replaced.
Why is my golf cart starting with a bad starter generator?
You might even find yourself stranded once it fails to turn over the motor and start your golf cart. The starter generator generates current for the cart to operate on. It relies on the electromotive force supplied by the battery.
How to tell if a golf cart starter is bad?
The following are four common symptoms that of a bad golf cart starter generator. Turning the Key Doesn’t Turn the Cart On. This can happen if either your cart’s battery or starter generator is out of order. Check if the lights on your cart are working. If yes, then it’s a bad starter generator.
How does a starter generator work?
The starter generator generates current for the cart to operate on. It relies on the electromotive force supplied by the battery. It consists of a coil of wire, which when moved produces a current in the coil. The coil is connected to the main axle of the cart for the necessary movement of wires. The starter generator doesn’t just generate current ...
Why won't my golf cart turn over?
A golf cart starter generator will not turn over due to low battery voltage, misaligned rotation or mechanical damage to the pulley and brushes. Although you may not be able to identify the exact reason, failure to turn the motor over could be due to any of the three reasons mentioned here. Low Battery Voltage.
What happens if a starter pulley is jammed?
Jammed Pulley of Starter. The pulley that connects the starter generator to the main axle of the cart can get rusted and jammed. This can impede its free movement . The rust may reach the starter generator as well making it necessary for you to replace the whole setup immediately.
Why is a starter generator important?
It’s critical in charging the battery, starting the car, powering carts’ lights and also serve as a limited power source when needed. Identifying whether your cart’s starter generator has gone out of order or your cart’s battery is not working, is often a tough task.
Which way does a Starrer generator turn?
For an engine that requires the starrer generator to turn clockwise, the starter generator has to be aligned in such a way that it does turn clockwise. Any misalignment will prevent the engine from turning over. Mechanical Damages.
