Try using WD40 and spray it on the clutch. Leave it for a while and try. Any dirt or dust clogging up the system will be released, thereby helping you to loosen up the clutch. You can also try using a clutch puller to help release the clutch.
Full Answer
What are the parts of a golf cart clutch?
This technology allows the user a smooth drive without having to worry too much about changing gears. Every golf cart will have a clutch consisting of two parts namely the primary clutch and the secondary clutch. What are the common problems associated with the clutch system?
How to fix a golf cart clutch not engaging?
Fixing the battery will usually help you resolve the issue of your golf cart clutch not engaging. If you find that the issue does not lie with the battery, then you might have to remove the back cover and take a look at the system to figure out what the issue is. With the rear end jacked up, try throttling the cart.
Why is my golf cart transmission not smooth?
When you’re driving up a hill or even on a flat surface and notice that the cart transmission is not smooth, then it clearly indicates that the issue lies with the clutch system. Another common problem a lot of people face is a jerky start. The cart while starting up might give out a few jerky movements.
What causes the clutch to stop working on a car?
Also, check if the drive belt is loose. Sometimes a belt that does not have the correct tension and is loose may cause the clutch to not engage properly. It might help to clean out any rust on the clutch system as this could also be the cause of this issue.
Why is my golf cart clutch not engaging?
Cleaning the clutch thoroughly might be the simplest solution to this problem. You could also try lubricating the system with a good quality lubricant. This might free up the clutch and thus prevent the squeaking noise. Another common reason could be due to the weights present inside the system hanging up.
How do you remove a clutch from a golf cart without a puller?
0:373:47How to pull clutch without a wheel puller - YouTubeYouTubeStart of suggested clipEnd of suggested clipThen I just cut it in an angle like that and then we're gonna throw one piece under one side oneMoreThen I just cut it in an angle like that and then we're gonna throw one piece under one side one piece under the other side we're gonna give them a few taps.
How does a golf cart clutch work?
0:463:28How a golf cart CVT slip drive clutch works - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd the rear drive clutch actually separates it widens causing the belt to drop down into the clutchMoreAnd the rear drive clutch actually separates it widens causing the belt to drop down into the clutch.
How do you remove a clutch from a golf cart?
2:237:16Yamaha Golf Cart Primary Drive Clutch | How to Remove and InstallYouTubeStart of suggested clipEnd of suggested clipNow detect this one bolt out here you will need a air inch half inch impact to remove this and toMoreNow detect this one bolt out here you will need a air inch half inch impact to remove this and to use the clutch puller bolt. So let me get the air hooked. Up okay now take the main bolt out.
Can you adjust a clutch on a golf cart?
If you are unsure about removing the drive belt or the clutch, then you can adjust it. Just take out the belt and wound it again with the secondary clutch according to the requirements, and your problem should be fixed.
What does the secondary clutch do on a golf cart?
Yamaha driven clutches are better known as a secondary clutch. This clutch attaches to the rear end and is used to propel your golf cart to higher speeds. The clutch is closed until the motor turns over.
How do I know if my golf cart clutch is bad?
What Kinds of Problems Can a Golf Cart Clutch Have?A sudden inability to maintain even slow speeds when heading uphill or changing elevation.Slowing down to a crawl, then speeding up, then slowing again, seemingly without reason.Jolting during startup.A 'cranking' sound when starting up the golf cart.
Why is my centrifugal clutch not engaging?
Centrifugal Clutch Won't Engage If your clutch won't engage, It usually means that the engine idle speed is different to the clutch idle speed. This can result in damage. To correct this, change the spring or change the engine speed to below the clutch idle speed.
How do you tighten a clutch belt on a golf cart?
There is no provision for adjusting the drive belt on a Club Car golf cart. If you find the belt loose or too tight, you have to go for a replacement belt. Choosing the right belt and ordering can pose a challenge. You will need to order a drive belt that is 1-inch shorter than your stock belt.
How do you adjust a centrifugal clutch?
0:012:10Go Kart Clutch Adjustment For Higher RPM - YouTubeYouTubeStart of suggested clipEnd of suggested clipThe snap ring inside of here. Which will allow me to get out that spring. Once you take this clipMoreThe snap ring inside of here. Which will allow me to get out that spring. Once you take this clip out. You can take this plate. Off which exposes the spring. And try this spring out.
How do you remove a centrifugal clutch?
1:173:15how to remove a stubborn centrifugal clutch off of a go kart - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd this is the housing of the clutch. And I just cut through this side and then took my chisel onMoreAnd this is the housing of the clutch. And I just cut through this side and then took my chisel on beat on that side and weakened it on one and pried. It off pulled.
How do you rebuild a clutch on a EZ Go golf cart?
0:395:37GBoost E Z GO ClutchKit CKSDEZ19 - YouTubeYouTubeStart of suggested clipEnd of suggested clipFor this cart loosen the leaf spring bolt and slide it back so you'll have room to remove bothMoreFor this cart loosen the leaf spring bolt and slide it back so you'll have room to remove both clutches and belt. Now we can remove both bolts for the driven.
How do you get clutch off ezgo golf cart?
0:2214:32HOW TO REMOVE AN EZGO GOLF CART WISCONSIN ... - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd as you turn it or impact it right it pulls the clutch off the crankshaft. So that's like 15.MoreAnd as you turn it or impact it right it pulls the clutch off the crankshaft. So that's like 15.
How do you install a secondary clutch on a Yamaha golf cart?
6:1216:27Yamaha Drive G29 and Drive 2 Clutch Kit Installation - YouTubeYouTubeStart of suggested clipEnd of suggested clipBut i have seen a lot of guys just make something with stuff that they have laying around the garageMoreBut i have seen a lot of guys just make something with stuff that they have laying around the garage. Now it can be as simple as just using a piece of angle iron. And a piece of all thread.
Why is my cart not smooth?
When you’re driving up a hill or even on a flat surface and notice that the cart transmission is not smooth, then it clearly indicates that the issue lies with the clutch system. Another common problem a lot of people face is a jerky start. The cart while starting up might give out a few jerky movements.
Why does my clutch make a squeaking noise?
Sometimes this issue of the clutch not fully engaging but slipping could be caused due to the dirt build-up inside .
How to stop clutch from coming apart?
Gently place the crowbar behind the clutch and apply pressure. The clutch might slide off and come apart. Make sure to add even pressure at the same intervals otherwise you might end up breaking a part. If none of these techniques work, you can try cutting some relief on the clutch.
Why does my clutch get stuck?
Another cause could be a bad spring. Sometimes, if the spring in the system is bad, it could cause the clutch to get stuck. Try replacing the spring and check if the problem is resolved. If none of these work, you might have to replace or rebuild the entire clutch system.
Why is my clutch not engaging?
Sometimes a belt that does not have the correct tension and is loose may cause the clutch to not engage properly. It might help to clean out any rust on the clutch system as this could also be the cause of this issue. Rectifying these problems could help resolve the clutch issue.
What is CVT in golf carts?
Golf carts have a special technology called CVT which stands for Continuous Variable Technology . This technology allows the user a smooth drive without having to worry too much about changing gears. Every golf cart will have a clutch consisting of two parts namely the primary clutch and the secondary clutch.
Can you replace a clutch after it has been used?
Sometimes you might want to remove or replace the clutch after it has been used for quite a long time. It’s said that the used clutch is very easy to remove and requires very little effort. You just have to remove the oleoresins in the center and the clutch will come out very easily.
Drive
The drive, or primary, clutch is found on the crankshaft of the engine. A thick, heavy ‘drive’ belt is wrapped around it and links it to the driven clutch, on the differential. At rest, the drive clutch sheaves (or pulley halves) are separated enough that the drive belt rests in between the sheaves & against the center shaft of this clutch.
Driven
The other half of this system is the driven, or secondary, clutch. At rest the driven clutch sheaves are spring loaded together, so the belt sits up at the outer edge of this clutch, NOT down toward the center shaft. It, too, spins around and has a sheave that sides in & out along it’s main shaft but this clutch has no flyweights.
Belt Operation
As the drive belt forces the driven clutch sheaves to separate, the PULLING ratio of the engine changes from maximum (when the belt is at the outer edge of the driven unit) to minimum PULLING power, or top cruising speed (when the sheaves are completely apart).
Driven Issues
The driven clutch can misbehave in many ways. It has one main shaft and the sliding sheave has an internal bushing that will wear, and it has several inclined metal ramps (usually aluminum) with small plastic buttons that protect the ramps as they glide against one another.
Buttons
OK picture this: The engine revs up and the drive belt starts to ride down into the pulley faces of the driven clutch forcing them to separate. The inboard pulley half begins to slide along the main shaft compressing the spring and bringing the funky cup ends and their respective ramps up against one another.
Driven Spring
While we are on the Yamaha driven clutch another failure that occurs is almost impossible to detect but it also impairs the hill pulling power of the car. Keep looking inboard to where the funky spring cap butts up against the differential housing. The spring cap doesn’t actually touch the differential case.
