How to troubleshoot the controller of an EZGO™ cart?
Follow these steps to troubleshoot the controller of an EZGO: When the cart is to be serviced or the controller needs troubleshooting, the maintenance switch under the seat needs to be flipped. Flip the switch and turn the tow maintenance mode on. Now, take the negative battery cable (black) and disconnect it.
Where is the maintenance switch on an EZ-GO speed controller?
All EZ-GO speed controllers are equipped with a maintenance switch that needs to be flipped before you begin work on repairing the problem. You will likely find the switch under the seat of your golf car,t but if you’re having trouble finding it, consult your owner’s manual. Once you find the switch, flip it to tow-maintenance mode.
How does an EZ Go Starter work?
E-Z-Go gas cart Starter/Generator and Voltage Regulator When the solenoid is energized through the logic switches (Key Switch and Accelerator Switch), current flows from B+ through the solenoid, to F2 of the Starter/Generator, though the field winding to F1, through the strap, to A2, through the armature to A1 to ground.
Why is my EZGO Controller getting hot?
If the EZGO controller is getting hot, then the chances are that the controller has gone bad and there is some kind of motor load problem. In general, if the EZGO controller is getting hotter, it’s due to steep rise and driving on higher roads.
How do you install a speed controller on a EZGO golf cart?
0:428:41EZGO Controller | How to Install Curtis Golf Cart Controller in TXT - YouTubeYouTubeStart of suggested clipEnd of suggested clipJust get this cable. Off. Okay now that we've got that all the controllers underneath this coverMoreJust get this cable. Off. Okay now that we've got that all the controllers underneath this cover which happens to be on the passenger side of the golf car and it's being held on by four bolts.
How do you install a golf cart controller?
0:036:40Navitas 440 & 600 AMP Controller Installation on Club Car ... - YouTubeYouTubeStart of suggested clipEnd of suggested clipThe next we will remove the battery terminal. Now remove this bolt using our t40 Torx bit.MoreThe next we will remove the battery terminal. Now remove this bolt using our t40 Torx bit.
How do I test my EZGO golf cart controller?
Connect the negative probe to the controller's M terminal and positive probe to the B+ terminal. Press the accelerator and watch to see if the voltage increases. It should increase from a reading of 0 to the full voltage of the battery. If the motor is not turning, the problem may be in the directional switch or motor.
Where is the speed controller on an EZGO golf cart?
These speed controllers are located under the EZGO cart seat. Check the speed controller's attachment near the carburetor.
How do you remove the speed limiter on a electric golf cart?
0:000:46How to remove governor on a Club Car golf cart - YouTubeYouTubeStart of suggested clipEnd of suggested clipYou open up this box lap. Here. It looks up look inside. There's 12 cable down right here this leverMoreYou open up this box lap. Here. It looks up look inside. There's 12 cable down right here this lever you want to lift up and Bend and that pulls on the cable a little more.
How do you bypass a golf cart controller?
2:444:33How to Bypass On Board Computer | Club Car Precedent Golf Cart | OBCYouTubeStart of suggested clipEnd of suggested clipWe can cut it. Real close to the OBC. And then put a ring terminal. As. I think that's a 5/16 holeMoreWe can cut it. Real close to the OBC. And then put a ring terminal. As. I think that's a 5/16 hole in it so it goes right over this tournament either way we've got to get this wire.
How do I troubleshoot my EZGO controller?
Check your connections Check out all the wires and make sure the connections are firm. Sometimes the problem can be as simple as some loose wiring and all you need to do is make sure everything is plugged in tight. Also check for any breaks or corrosion in your wires that signify it may be time to replace them.
Is there a reset button on a EZGO golf cart?
Look in the area where several electrical wires enter the motor and locate a small red button. This is the reset button. Push the button to reset the motor.
How do you change the speed on a EZGO electric golf cart?
Tighten the governor spring located in the engine of most golf carts to adjust your cart's top speed. 90% of EZ Go Carts have simple springs which limit the speed of the engine. To raise the top speed of your golf cart, all you need to do is locate this spring and tighten it slightly.
How can I make my EZGO TXT 36 volt faster?
6 Ways You Can Make a Golf Cart FasterAdd More Torque to Your Golf Cart.Upgrade Your Golf Cart's Motor.Improve the High-Speed Controller of the Cart.Add Better Golf Cart Tires.Use a Higher Powered Golf Cart Battery.Watch the Weight in Your Golf Cart.
How can I make my electric golf cart go faster without upgrading?
How to Make an Electric Golf Cart Faster Without UpgradesWash Your Cart Properly. ... Inspect the Batteries. ... Refill the Battery Water. ... Check the Gas Pedal and Linkage. ... Measure the Tire Pressure. ... Charge Up Your Battery Unit. ... Lighten Up Your Cart's Weight.
Why is my ezgo golf cart so slow?
A EZGO RXV and TXT golf cart can run slow because of a faulty speed sensor, low battery charge and insufficient levels of water in the battery. A problem with the speed sensor. A faulty speed magnet. One or more batteries could are weak and don't have sufficient charge or the water level could be low.
Flip the Maintenance Switch
Both types of E-Z-GO controllers have a maintenance switch which should be flipped when servicing or troubleshooting. The switch is under the seat and should be changed to "Tow-maintenance" mode.
Reconnect the Battery Cable
Disconnect the black battery cable (negative) from the battery, open the cover to the speed controller and then reconnect the negative battery cable.
Inspect Wires and Check Voltage
Inspect all wires to ensure that they are attached and well connected, there are no breaks, corrosion or interference with the wires. Take the reading of the battery voltage by connecting the positive and negative probes to the battery. Write down the voltage reading.
Test the Solenoid
Place the positive probe on the solenoid post that is closest to the battery. The reading should be equal to battery's voltage. If not, there is a wiring issue in the solenoid. Connect the positive probe to the other post and take a reading.
Check Power Output From the Controller
Connect the negative probe to the controller's M terminal and positive probe to the B+ terminal. Press the accelerator and watch to see if the voltage increases. It should increase from a reading of 0 to the full voltage of the battery. If the motor is not turning, the problem may be in the directional switch or motor.
Next Steps
It's important to remember that if you are not fully confident in the work you are trying to perform on your E-Z-GO golf cart, consult with your local E-Z-GO dealer to be sure your work gets done properly.
About the Author
Steve Smith has published hundreds of articles on a wide range of topics, including cars, travel, lifestyle, business, golf, weddings and careers. His articles, features and news stories have appeared in newspapers, consumer magazines and on various websites, including Trails.com and eHow.com.
How to test a starter generator?
In order to test the function of the Starter/Generator and the Voltage Regulator, the wire attached to DF can be removed and while a meter is used to monitor the voltage B+, DF can be shorted to ground (with a jumper) with the motor running. Before the jumper is shorted to ground, the voltage at B+ should, of course, reflect the charge state of the battery (around 12 volts), but when the jumper is touched to ground (which is what the Voltage Regulator does in instantaneous bursts), the voltage at B+ should rise as the motor’s speed is increased. It should peak at about 15 volts (the maximum output of the Starter/Generator’s charge ability). If it does increase, then the Starter/Generator is alright. If it doesn’t, there is a problem with the Starter/Generator. If the voltage does increase, but the voltage at B+ doesn’t increase when the wire is re-attached to DF as the speed of the motor is increased, the Voltage Regulator is the culprit.
How many volts should a jumper have before it is shorted?
Before the jumper is shorted to ground, the voltage at B+ should, of course, reflect the charge state of the battery (around 12 volts), but when the jumper is touched to ground (which is what the Voltage Regulator does in instantaneous bursts), the voltage at B+ should rise as the motor’s speed is increased.
How many volts should a starter generator output?
It should peak at about 15 volts (the maximum output of the Starter/Generator’s charge ability). If it does increase, then the Starter/Generator is alright. If it doesn’t, there is a problem with the Starter/Generator.
What happens when a starter generator spins?
That completes the circuit, so the Starter/Generator begins to spin. As it spins, a voltage appears at the DF terminal of the Starter/Generator, which is connected to the Voltage Regulator.
Where is the maintenance switch on an EZ Go golf car?
You will likely find the switch under the seat of your golf car,t but if you’re having trouble finding it, consult your owner’s manual.
How to test solenoid on a cart?
To test your cart’s solenoid, you’ll want to take a reading of the voltage and compare it to the reading you got off your battery. Att ach the positive probe to the solenoid post nearest the battery and get the reading. If the solenoid and battery readings are identical, there is an issue with the solenoid.
Why is my golf cart not turning?
The two possible problems you can identify this way is either a bad speed controller, or a bad directional switch or motor. If the motor on your golf cart doesn’t turn, the problem is probably the directional switch/motor, but if there is no voltage at all on your reading, you’ll need to replace your speed controller.
What is Garrett's drive system?
All modern golf carts (Including any cart that is sold by Garrett’s) use the precision drive system or PDS, whereas older carts made before 1994 will use a drive control system. These devices control the acceleration and overall speed of the golf cart, so when they’re not working properly it’s important to know what to do.
Is a speed controller reliable?
Speed controllers (especially modern ones) are pretty reliable and hopefully you won’t have to deal with this problem . If you do, we hope you can use the steps in this article to help you identify and fix the issue.