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how to hook up a golf cart motor to batteries

by Carissa Hackett Published 3 years ago Updated 2 years ago
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  1. Put on your safety glasses.
  2. Orient the first bank of three batteries with the positive terminal of each battery facing the front of the golf cart.
  3. Place the three batteries in the rear bank of the battery compartment with the positive terminal of each battery facing the rear of the golf cart.
  4. Stand on the driver's side of the golf cart, facing toward the passenger's side.
  5. Slide one end of a battery wire over the positive terminal of the battery on your right-hand side to the negative terminal of the battery on your left-hand ...
  6. Connect a battery wire to the positive battery terminal of the first battery on your left-hand side to the negative terminal of the second battery of the bank ...
  7. Connect a battery wire to the negative battery terminal of the first battery on your right-hand side to the positive terminal of the second battery in the right-hand ...
  8. Slide the positive battery cable from the golf cart to the positive terminal of the third battery in the first bank of batteries and the negative battery cable ...
  9. Select a socket from the socket set that matches the terminal nut of the battery wires and attach it to the inch-pound torque wrench.
  10. Set the torque wrench to 100 inch-pounds and tighten each terminal wire nut to the specified torque.

The main positive lead for the battery bank coming from the frame of the cart will connect to the positive terminal of the first battery in the bank. Then, connect a cable from the negative terminal of the first battery to the positive terminal of the subsequent battery in the bank.

How do I connect a battery to a new golf cart?

A new cart may not have batteries. Connecting a battery to your Club Car golf cart is a pretty easy task, as the wiring system for the batteries is fairly basic. Lift the seat of the golf cart in order to access the battery compartment.

Is your golf cart battery charger maintaining proper voltage?

But no matter how good your golf cart battery might be – unless taken care of and proper voltage is maintained with your golf cart battery charger the life expectancy of that battery system is severely limited. I always start with a quick golf cart battery test of the system in general.

How to wire a 36 volt golf cart?

How to Wire a 36-Volt Golf Cart Step 1. Unlatch the golf cart seat clasps and flip the seat back for access to the battery carriage. If you have not... Step 2. Use water, baking soda and a brush to clean the battery tops and terminals. Rinse with water and wipe the tops... Step 3. Lay out enough ...

How do you test a 6 volt golf cart battery?

While testing voltage I can also run a load test on each golf cart battery. Technically a 6 volt battery should register 6+ volts on the meter, and when placing a 200 Ah load on the battery it should maintain at least 5 volts for 10-15 seconds. This will determine the internal state of the battery in question.

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How do you wire a golf cart engine?

1:123:48How to test, wire and run a Series Wound motor! - YouTubeYouTubeStart of suggested clipEnd of suggested clipNow typically the way these lugs should be labeled uh would be s1. And that's for series. OneMoreNow typically the way these lugs should be labeled uh would be s1. And that's for series. One although i've also seen them labeled f1 for fields one okay. And this would be s2. For series 2.

How do you wire a 36 volt golf cart with 3 12 volt batteries?

2:544:2012 volt battery in a 36 volt golf cart. - YouTubeYouTubeStart of suggested clipEnd of suggested clipWe haven't killed it yet. So way I'm doing that swap. Give it a try so 36 volt easy go to mentionMoreWe haven't killed it yet. So way I'm doing that swap. Give it a try so 36 volt easy go to mention with these batteries. These are deep cycle deep cycle power you have to get deep cycle batteries.

How do you hook up a 36 volt golf cart battery?

2:494:34Reviewing Battery Install of a 36 Volt Golf Cart - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo the wire coming from the negative side goes to down to the to the actually to the motor set inMoreSo the wire coming from the negative side goes to down to the to the actually to the motor set in there.

How do you wire a 12 volt battery to a 48 volt golf cart?

0:061:09How to install golf cart 48 volt converter - YouTubeYouTubeStart of suggested clipEnd of suggested clipNegative goes to your negative side and these your black and yellow will be your positive andMoreNegative goes to your negative side and these your black and yellow will be your positive and negative going out to your lights. Or. Whatever else you're trying to power at 12 volts.

How do you get a 12v from a 36v golf cart?

2:0714:30Wiring a One Wire 12 Volt Light On a 36 Volt Golf Cart - YouTubeYouTubeStart of suggested clipEnd of suggested clipBecause then they'll be getting 36 most you can get voltage reducers that wiring to your golf cartMoreBecause then they'll be getting 36 most you can get voltage reducers that wiring to your golf cart they'll turn that's 36 volt to 12 volts.

How do you wire a 12v battery to 36v?

3:535:49How to Properly Wire 12v, 24v & 36 Volt Trolling Motor Batteries In Your ...YouTubeStart of suggested clipEnd of suggested clipFrom the positive battery one to the negative battery three as you can see we're 37.5 volts so we'veMoreFrom the positive battery one to the negative battery three as you can see we're 37.5 volts so we've got a good 36 volt.

How do you wire a 36 volt?

0:143:01Installing 36V battery system for trolling motor (36 Volt Battery)YouTubeStart of suggested clipEnd of suggested clipFrom the negative to the positive of the first two batteries. Then for the next two batteries youMoreFrom the negative to the positive of the first two batteries. Then for the next two batteries you want to attach. The negative to the positive of the second. And third battery.

How do you hook up 4 12-volt golf cart batteries?

0:423:39Using 12v Batteries in a 48v Golf Cart, instead of 8 / 6 volt ... - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd then positive to negative positive to negative positive to negative and then positive to theMoreAnd then positive to negative positive to negative positive to negative and then positive to the motor and by hooking them up in series you simply add up the volts.

How is an electric golf cart Wired?

Technically, most electric golf cart battery banks use series wiring. The 36-volts club car golf cart wiring requires a set of six batteries of 6 volts capacity each. You will also need five equal size connection cables.

How do you connect 4 12v batteries to 48v?

0:081:50Four AGM Batteries wired in series VMAXTanks 12v 35AH = 48v 35AHYouTubeStart of suggested clipEnd of suggested clipHere from v-max tanks 12 volts each. But i wired him in series. Total voltage right now is 53 48MoreHere from v-max tanks 12 volts each. But i wired him in series. Total voltage right now is 53 48 volts nominal hang tight i'll show you how to wire it here we go 48 volts configuration.

Does my golf cart need a voltage reducer?

Do you need a voltage reducer for a golf cart? Most golf cart owners will need a voltage reducer if they plan on running any accessories such as lighting or a radio. Anything that runs on 12 volts will require a voltage reducer on an electric golf cart to reduce the voltage from 36, 48, or 72 volts to 12 volts.

How do you charge a 48 volt golf cart with a 12-volt charger?

0:353:54How To Charge Your Golf Cart Batteries Manually If ... - YouTubeYouTubeStart of suggested clipEnd of suggested clipThese are eight volt batteries each but the 12 volt charger will not fully charge them but it willMoreThese are eight volt batteries each but the 12 volt charger will not fully charge them but it will get it up enough.

How to remove old battery from car seat?

Remove the old batteries by first disconnecting the battery cables. The cables are typically secured with a wing nut. You may need a pair of pliers to loosen them.

What is the color of the battery terminal?

The positive terminal will be marked with a "+" sign and is usually denoted by red color-coding. Connect a cable from the negative terminal of the first battery, which will be marked with a "-" sign and black if color coded, to the positive terminal of the second battery in the sequence.

Can you replace a golf cart battery?

With a cart that has been used for a while, it may be necessary to replace the batteries. A new cart may not have batteries. Connecting a battery to your Club Car golf cart is a pretty easy task, as the wiring system for the batteries is fairly basic. Lift the seat of the golf cart in order to access the battery compartment.

Do you need batteries for a golf cart?

Golf carts have becoming increasingly popular for personal use in recent years. Many people now own their own golf carts for recreation. Electric golf carts require minimal maintenance. Batteries are the power source for the cart and these need regular charging.

Safety First!

Let’s head to the garage together. Let’s first talk safety, nothing serious here but if you do decide to install on the dash of your golf cart, power tools will make the job a lot easier.

What you will need

You will need a few tools and some supplies for this little job installing your golf cart battery gauge.

Step by Step – How to Install Your New Golf Cart Battery Meter

First let’s determine where you intend to mount the golf cart battery meter?

A look-over first

We will want to look over the golf cart first because with older carts you will want to check over the battery bank and all connections for corrosion and deterioration. To insure good performance you will always want to replace all cables that need it.

Get the right batteries

The EZGO Medalist and Txt carts are based on a 36 volt battery bank. Consisting of six 6 volt golf cart batteries. We will be installing a new set of our PowerPro Golf Cart batteries. One of the few batteries available today that are still manufactured in the good ole’ US of A.

Do a test

I always start with a quick golf cart battery test of the system in general. Overall voltage available, then voltage of each individual golf cart battery. While testing voltage I can also run a load test on each golf cart battery.

Check the connections

Once I determine the batteries are in need of replacement I begin the relatively straight forward process. First I will make note of any obvious connection issues (battery cables or terminals with corrosion or defect), replacing anything that does not look fit for continued use or if I feel it will effect the performance of the cart.

Retaining system

Then I remove retaining system, in this carts case it is just the basic plastic spacer/retainer hold down. Secured by two nuts usually 9/16′. Next I will advise you to take your cell phone and snap a few pictures of the battery bank. This will help you in the re-install phase placing the battery jumper cables in the correct location.

Pull out the old batteries

Next you can begin pulling out the old batteries. Once complete I will inspect the battery area and frame for obvious signs of leakage and corrosion buildup.

New batteries go in

Next I will begin to install the new batteries, and reconnect the battery cables to their respective locations. After doing so I will also apply a corrosion preventative to the terminal connections on each individual battery.

How to change the battery in a golf cart?

Step 1. Open the battery compartment of your golf cart by lifting the seat out of the cart. Golf cart battery banks are normally located beneath the seat of the cart. Step 2. Remove the black negative cable from the first battery in the bank followed by the subsequent positive wire.

Why are batteries used in golf carts?

The batteries are designed to provide a sustained charge to support propulsion of the cart over the duration of a playing day. Because the batteries are installed in a battery bank, their wiring differs from an automobile.

How to clean battery bays?

Battery acid can permanently mark concrete and almost anything else. Then grab your baking soda and water solution and totally clean the battery bay and dry with a towel. Use a paint scraper to remove any excess acid.

How to know if your cart is slowing down?

The signs are already visible. Your cart starts to slow down before you finish 18. The batteries don’t seem to take a full charge. You could truck your cart to a dealer or have someone come by and install the new batteries for you, but all of that adds labor to the cost of the six 8 volt batteries, which is already substantial. Fear not. ...

How many volts does a golf cart battery use?

Many golf carts use 6-volt batteries, and when six of these batteries power the system they produce 36 volts. Golf cart batteries can last a long time if they undergo proper maintenance, charging and handling. Installing new batteries or removing the old ones for any reasons will require some knowledge on how to install them in ...

How to clean battery tops and terminals?

Step 2. Use water, baking soda and a brush to clean the battery tops and terminals. Rinse with water and wipe the tops dry with rags. Use a battery cleaner tool to wire-brush the battery posts until all corrosion has been removed.

Do golf cart batteries have to be numbered?

Refer to your golf cart manual if your batteries are not aligned precisely in a numbered row. They will still be numbered, and a sequence will be outlined for the cable placement. If you are replacing cable, or fabricating all new cables, you will have to adjust and cut for different lengths, according to battery placement configuration.

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