Golf-FAQ.com

how to install a solenoid for a 1999 e-z go gas golf cart

by Agustin Turcotte Published 2 years ago Updated 1 year ago

How to bypass solenoid on an EZGO golf cart?

How to bypass solenoid on an EZGO golf cart? Sometimes, a person may not have a multimeter or a voltmeter with them. Therefore, to check the solenoid, you can connect the large wires into the solenoid together and see if the cart starts.

How to start a golf cart with a solenoid?

1 Connect the two high side large wires to the large terminals of the solenoid. 2 Try to start the golf cart after establishing this connection. ... 3 In the case of an electric golf cart, I advise that you stop your checking at the key switch and take the assistance of a mechanic to sort out things ... More items...

Where is the controller box on an EZGO golf cart?

And the controller box is placed under the seat of the EZGO golf cart. Lift the seat and remove the covering. Next, you will see a small box connected through four wires (2 small and two large).

Why is my EZ GO golf cart not charging?

Your E-Z-Go golf cart not charging could be due to problems in the charger or the battery. That problem could be due to a faulty charger, no battery voltage, or no hydrogen in the batteries. If your charger is making loud clicking noises, your golf cart may not charge.

How do you install a ezgo solenoid?

4:018:12How to Replace Golf Cart Solenoid Coil | Install - YouTubeYouTubeStart of suggested clipEnd of suggested clipGoing back across the two small terminals. So what you'll do is we'll hook on one side bring itMoreGoing back across the two small terminals. So what you'll do is we'll hook on one side bring it around and using your needlenose. Just hook it around the terminal. Like so and get it on there good.

How do you change a solenoid on a EZ Go golf cart?

1:155:38Replace Solenoid in Golf Cart - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo you start by removing the bolts that actually hold the solenoid to your golf cart wherever thatMoreSo you start by removing the bolts that actually hold the solenoid to your golf cart wherever that might be. And one of the tips i also like to mention is hold up your new solenoid.

How do you wire a solenoid on a EZ Go golf cart?

EZGO gas golf cart solenoid wiringConnect one large terminal of the solenoid to the main positive battery terminal.Connect the other large terminal of the solenoid to the B+ terminal of the controller.Connect one small solenoid activation terminal of the solenoid to the B- terminal of the controller.More items...

How do I know if my ezgo golf cart solenoid is bad?

If your golf cart fails to turn on when you turn the key on, this is the most obvious sign of solenoid failure. The solenoid clicks a little with the ignition system in regular operation; in most cases, a failing solenoid will not snap.

How do you hook up a solenoid wire?

3:088:11Wiring an Irrigation Solenoid Valve - YouTubeYouTubeStart of suggested clipEnd of suggested clipBack so you can see that the cables gone fully in and don't forget to connect it to your commonMoreBack so you can see that the cables gone fully in and don't forget to connect it to your common multi-core cable wire which in our case is black. And then crimp it down this is most important.

Where is solenoid located on golf cart?

Where is the solenoid located on a golf cart? In most cases a golf cart solenoid is positioned below the seat. It features four terminals with a wired connection for each terminal. Two of these terminals are large in size whereas the other two will be smaller.

How many wires are connected to a solenoid?

A solenoid consists of a single electrical component, namely its coil. The coil requires only the connection of two wires running to the live and neutral points of the power supply in the case of an alternating current (AC) solenoid or the positive and negative points of a direct current (DC) example.

How do you fix a gas golf cart that won't start?

First, try this: turn the key switch on, hit the accelerator, and check for a clicking noise. If you don't hear clicking, it's time to take a look at your cart's batteries. Make sure the battery is fully charged and the terminals are cleaned and secure. Next, see how the water level in the battery is holding up.

How do I know if my solenoid is stuck?

3:504:50How to Troubleshoot and Fix a Broken Solenoid Valve - YouTubeYouTubeStart of suggested clipEnd of suggested clipIt won't turn on or it won't turn off three or three problems. If it won't turn on. It's likely thatMoreIt won't turn on or it won't turn off three or three problems. If it won't turn on. It's likely that it's the inlet. Pressure is not enough or there's something wrong with the electrics. So.

Will a bad solenoid click?

One possibility is the solenoid. A single “click” sound comes from the engine compartment or from under the car. This could mean that the solenoid is trying to engage but that the internal components are stuck and unable to work properly. Repeated “clicking” sounds usually indicate a dead battery.

Can a golf cart solenoid click and still be bad?

Usually, you'll be able to hear the solenoid clicking both on and off whenever you switch your ignition. But if you don't hear anything? It's likely that the solenoid can no longer send electricity out to power the golf cart. In some cases, this happens because the coil of the battery is worn out or is too old.

How do you check if a solenoid is working?

Do your best to listen for a “click” noise. If the click is strong and loud, it most likely means the solenoid has enough power and is working properly. If the clicking you are hearing is quiet or repetitive, it may be that your solenoid is not strong enough or does not have enough power from the battery.

How do I know if my solenoid is stuck?

3:504:50How to Troubleshoot and Fix a Broken Solenoid Valve - YouTubeYouTubeStart of suggested clipEnd of suggested clipIt won't turn on or it won't turn off three or three problems. If it won't turn on. It's likely thatMoreIt won't turn on or it won't turn off three or three problems. If it won't turn on. It's likely that it's the inlet. Pressure is not enough or there's something wrong with the electrics. So.

How do you hook up a solenoid on a golf cart?

0:062:30Upgrading Your Golf Cart Solenoid - Heavy Duty Solenoid Installation ...YouTubeStart of suggested clipEnd of suggested clipWelcome back to frequently asked questions have you ever upgraded your golf car and you had to haveMoreWelcome back to frequently asked questions have you ever upgraded your golf car and you had to have a heavy-duty solenoid all of a sudden you get this big thing in we're used to the smaller I'm going

Where is the reset button on a ezgo golf cart motor?

Locate the motor Remove the panel so the electric motor is visible. Electric motors usually include reset buttons that can perform similar to circuit breakers. Look in the area where several electrical wires enter the motor and locate a small red button. This is the reset button.

How do you test a solenoid?

0:282:31DIY: How to Test a Solenoid - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo you don't have to the risk of getting shocked. I'm going to take the two ends of my tester I'mMoreSo you don't have to the risk of getting shocked. I'm going to take the two ends of my tester I'm turn to continuity with the alarm. So if I touch them together. You hear the alarm.

Where is the solenoid located on a golf cart?

The solenoid is located inside the controller box connected to it.

Why is my Ezgo golf cart not clicking?

A EZGO golf cart that is not making a clicking sound can be due to a failed solenoid. If there is no sound in the cart while igniting the switch, then the problem can be the cart’s control circuitry. This means the solenoid has stopped working. Then it is required to replace the solenoid.

Why is my solenoid overheating?

Using a higher amperage wire for a stock solenoid can cause the solenoid to get overheated. Having a low capacity solenoid in a high capacity or modified cart can be the problem as well. Maybe the wiring is lost or old. High resistance can be one of the issues causing overheating.

How to test gold cart solenoid?

You can test the solenoid by simply disconnecting the main circuit high wires and by using a multimeter.

What to do if your solenoid is damaged?

Here the formula is simple; if one thinks that the solenoid is damaged, then jump the solenoid from the circuit and check. If the cart starts then, the problem could be the solenoid. If the cart doesn’t start even after jumping the solenoid, then the issue lies somewhere else and not in the solenoid.

Why is my cart solenoid getting hot?

If the cart solenoid is getting hot, then the problem can be with the solenoid or the circuit wiring. It is better to check the solenoid thoroughly. Use proper solenoid, which matches the amperage and voltage of the cart system. Use high-quality solenoid to avoid the heating problem.

What to do if solenoid is not working?

If the solenoid is not working after checking and testing the solenoid using a voltmeter, then it is time to replace the solenoid all together. Always be sure of the model and year of the cart. Check online to get all specifications. Compare the online picture of the new solenoid with the older one.

What is a solenoid on a golf cart?

A solenoid, for our purposes, is a type of relay. A relay is a type of switch that uses a low power circuit to operate a high power circuit. A solenoid uses a magnetic coil (the actual solenoid) on a low power circuit to push a rod that closes a high power circuit. On your golf cart, this high powered circuit is either your ignition on ...

Why does my golf cart have no solenoid?

Golf cart solenoids are also typically one of the first components to fail in your golf cart, because they work very hard, turning on and off every time you stop and go in your golf cart. If you have an issue with no start or no go then your solenoid should be pretty high on your list of things to check.

What is a golf cart go switch?

On your golf cart, this high powered circuit is either your ignition on a gas golf cart or your electrical motor power circuit for an electric golf cart. Basically it’s your golf cart’s go switch, and it’s absolutely essential to your golf cart’s ability to do its job. Golf cart solenoids are also typically one of the first components ...

What happens if a solenoid reads infinity?

If it reads infinity or open lead, then the solenoid has an internal fault and requires replacement. Your solenoid should also have a range that it operates in, and if the resistance reads outside of that range, you should replace the solenoid even if it works to avoid damaging other components.

What is the most important part of a golf cart?

One of the most important components of your golf cart is the solenoid. It is one of the main components of your golf cart that allows it to move. Whether you have a Yamaha, E-Z-GO, or Club Car golf cart, and no matter if it is an electric or gas golf cart, you need a properly operating solenoid to get anywhere. Contents [ show]

What to do if your solenoid doesn't work?

Before you run out and get a solenoid, you’ll have to test the entire ignition system this way to find out what’s not working, and it is a bit of a pain.

What is a micro switch on a gas pedal?

This switch is what sends the low power to the solenoid. The solenoid uses this to create a circuit between the battery and the starter, thus starting your motor and getting you grooving.

A B C D E F G H I J K L M N O P Q R S T U V W X Y Z 1 2 3 4 5 6 7 8 9