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how to install my driven sliding sheeve on my golf cart

by Prof. Maymie Denesik I Published 3 years ago Updated 2 years ago

How to start a electric golf cart?

To start the golf cart you have to use the good old fashion key. Insert the key and turn it right to start the cart. There may also be a reverse setting and you want to set the key for forward-drive. As these are mostly electric vehicles, there will be no significant sound during the start except for the gas-powered ones.

Can you drive a golf cart on the road?

According to the National Highway Traffic Safety Administration (NHTSA), DOT in recent years, all most all the states have passed legislation permitting general on-road use of golf carts authorizing their local jurisdictions. Here are the regulations in a summary which may vary depending on which state you are in,

What are the advantages of using a golf cart?

Nowadays a golf cart can be used in or out of the golf course conveniently to make short trips for various reasons. It provides comparatively low-cost and energy-efficient mobility. Operating or driving one of those is also less than complicated and easy.

What is the top speed of an electric golf cart?

Golf carts are generally classified under LSV which stands for “Low-Speed Vehicles” when the maximum speed ranges between 15 to 25 mph. If the top speed exceeds 25 mph and up to 35 mph then they are under Neighborhood Electric Vehicles or NEV for short.

How does a secondary clutch work on a golf cart?

At rest, the drive clutch faces (sheaves) are separated by the wide drive belt. The driven (or secondary) clutch bolts onto the input shaft of the differential. The driven clutch sheaves are spring loaded together and the belt, at rest, rides up at the outer edge.

How does a golf cart drive clutch work?

0:463:28How a golf cart CVT slip drive clutch works - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd the rear drive clutch actually separates it widens causing the belt to drop down into the clutchMoreAnd the rear drive clutch actually separates it widens causing the belt to drop down into the clutch.

What is a driven clutch?

A primary drive clutch is the one that connects to the engines crankshaft and acts as the first clutch in operation. This clutch compresses when the engine turns over to give your cart torque. The secondary driven clutch attaches to the transaxle and acts as your speed.

How do you change a clutch on a Yamaha golf cart?

2:596:41Yamaha G9 Clutch Installation How-To - YouTubeYouTubeStart of suggested clipEnd of suggested clipIn order to remove the original clutch. You'll need to order a clutch puller bolts which is soldMoreIn order to remove the original clutch. You'll need to order a clutch puller bolts which is sold separately on our website.

Why is my golf cart clutch not engaging?

The battery might be the key reason for the clutch not engaging. If the battery is faulty, the clutch systems will fail to generate enough power and will not function. If this is the case, it is advisable to replace or fix the battery and the issue should be resolved.

Why would a centrifugal clutch not engage?

Centrifugal Clutch Won't Engage If your clutch won't engage, It usually means that the engine idle speed is different to the clutch idle speed. This can result in damage. To correct this, change the spring or change the engine speed to below the clutch idle speed.

Can you adjust a clutch on a golf cart?

If you are unsure about removing the drive belt or the clutch, then you can adjust it. Just take out the belt and wound it again with the secondary clutch according to the requirements, and your problem should be fixed.

How do you know if your golf cart clutch is bad?

What Kinds of Problems Can a Golf Cart Clutch Have?A sudden inability to maintain even slow speeds when heading uphill or changing elevation.Slowing down to a crawl, then speeding up, then slowing again, seemingly without reason.Jolting during startup.A 'cranking' sound when starting up the golf cart.

How does a belt driven clutch work?

1:455:29How A CVT Works by TEAM Industries.mov - YouTubeYouTubeStart of suggested clipEnd of suggested clipThe primary clutch closes. And tightens the belt. This forces the secondary clutch sheaves to spreadMoreThe primary clutch closes. And tightens the belt. This forces the secondary clutch sheaves to spread and shifts the CVT to a lower ratio.

How do you remove a clutch from a Yamaha golf cart?

3:197:16Yamaha Golf Cart Primary Drive Clutch | How to Remove and InstallYouTubeStart of suggested clipEnd of suggested clipTake a large screwdriver stick between the spider push it down just as help steady. It. And finishMoreTake a large screwdriver stick between the spider push it down just as help steady. It. And finish loosening the bolt. And out comes the plush.

How do you remove a clutch from a Club Car golf cart?

0:545:28OLD MECHANICS TRICK REMOVES TAPERED CLUTCHES AND ...YouTubeStart of suggested clipEnd of suggested clipThe old clutch filled up with grease. And I'm going to hit it a couple times with an impact. And seeMoreThe old clutch filled up with grease. And I'm going to hit it a couple times with an impact. And see if it'll pop. Loose. Let's slap the old one off.

How do you remove a centrifugal clutch?

1:173:15how to remove a stubborn centrifugal clutch off of a go kart - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd this is the housing of the clutch. And I just cut through this side and then took my chisel onMoreAnd this is the housing of the clutch. And I just cut through this side and then took my chisel on beat on that side and weakened it on one and pried. It off pulled.

How to start a golf cart?

Step 1: Get the cart started. To start the golf cart you have to use the good old fashion key. Insert the key and turn it right to start the cart. There may also be a reverse setting and you want to set the key for forward-drive.

How to slow down a golf cart?

Simply releasing pressure from the accelerator will start slowing down your golf cart. If you need to decelerate more you can use the brake. The brake is also sensitive to the amount of pressure being applied. So, use the brake accordingly, decelerate, and stop.

How many pedals does a golf cart have?

The golf cart, in general, has only two pedals. One for acceleration the gas pedal and the other one is the brake. There is also an option for parking brake (generally multi-lock). These are the least of specifications that will suffice for you to drive the cart.

What is the maximum speed of a golf cart?

Golf carts are generally classified under LSV which stands for “Low-Speed Vehicles” when the maximum speed ranges between 15 to 25 mph. If the top speed exceeds 25 mph and up to 35 mph then they are under Neighborhood Electric Vehicles or NEV for short.

How to push a cart forward?

When it comes to pushing forward the cart using the accelerator, you want to start with gentle pressure. As the accelerator is pressure-sensitive a full press may lead to a sudden push forward. One more thing you want to keep in mind is just using a single foot for both the accelerator and the brake.

Why do people use golf carts?

Nowadays a golf cart can be used in or out of the golf course conveniently to make short trips for various reasons. It provides comparatively low-cost and energy-efficient mobility. Operating or driving one of those is also less than complicated and easy.

Do you need a seat belt on a golf cart?

Once you got the golf cart started now you should put the seat belt on. If you’re in such a cart that is listed under LSV then most probably it doesn’t have a seat belt. Then don’t worry about it but you may still want to be extra careful especially if you have a child on board.

Drive

The drive, or primary, clutch is found on the crankshaft of the engine. A thick, heavy ‘drive’ belt is wrapped around it and links it to the driven clutch, on the differential. At rest, the drive clutch sheaves (or pulley halves) are separated enough that the drive belt rests in between the sheaves & against the center shaft of this clutch.

Driven

The other half of this system is the driven, or secondary, clutch. At rest the driven clutch sheaves are spring loaded together, so the belt sits up at the outer edge of this clutch, NOT down toward the center shaft. It, too, spins around and has a sheave that sides in & out along it’s main shaft but this clutch has no flyweights.

Belt Operation

As the drive belt forces the driven clutch sheaves to separate, the PULLING ratio of the engine changes from maximum (when the belt is at the outer edge of the driven unit) to minimum PULLING power, or top cruising speed (when the sheaves are completely apart).

Driven Issues

The driven clutch can misbehave in many ways. It has one main shaft and the sliding sheave has an internal bushing that will wear, and it has several inclined metal ramps (usually aluminum) with small plastic buttons that protect the ramps as they glide against one another.

Buttons

OK picture this: The engine revs up and the drive belt starts to ride down into the pulley faces of the driven clutch forcing them to separate. The inboard pulley half begins to slide along the main shaft compressing the spring and bringing the funky cup ends and their respective ramps up against one another.

Driven Spring

While we are on the Yamaha driven clutch another failure that occurs is almost impossible to detect but it also impairs the hill pulling power of the car. Keep looking inboard to where the funky spring cap butts up against the differential housing. The spring cap doesn’t actually touch the differential case.

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