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how to keep electric golf cart from overheating

by Mrs. Abagail Torphy Published 2 years ago Updated 2 years ago
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You can try these simple steps to prevent your EZGO golf motor from overheating: It is crucial that while driving straight uphill, you need to give your cart a few minutes of resting time after say every five minutes. Always take care of the tyre diameter while changing tyres. A DCS or PDS model will have less of these heating problems.

One way to ensure that your cart doesn't heat up quickly is to install a fan close to the controller heat sink to keep the air circulating around it. You can also install another one near the fender panel just to make sure the cart doesn't overheat.

Full Answer

How to maintain a golf cart battery to avoid overheating?

This marker clearly shows how much water you need to correctly maintain the battery and avoid overheating. The golf cart battery needs some space to breathe. Ensure wires are free of its surroundings and lay the charger flat on a hard surface. Failing to create a good environment for the battery will likely cause overheating.

Why does my electric golf cart keep shutting down?

EZGO motors can overheat very often. If you don’t attend to the hot motor immediately, it may run the risk of getting its wires fried and you will be left with a car that keeps shutting down. Winter is the perfect time to see golf carts freeze over.

How do I know if my golf cart overheats?

Every golf cart gets hot with continuous use, but if you’re not able to put your hand on the bonnet, you know you have a real issue at hand. If you are able to put your hand on it for even 4 to 5 seconds, your engine is doing fine and there is no issue of overheating.

How hot is too hot for a golf cart?

They are barely able to rest their hands on the bonnet because the bonnet is too hot. The ideal maximum of a EZGO golf cart motor should reach no higher than 220 degrees Fahrenheit. (104 degrees Celsius) This means that you can rest your hand on the cart for barely 5 seconds before it burns your hand.

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Why is my electric golf cart motor getting hot?

One of the most common reasons for the overheating is the dirty fins. The obstruction in the fins leads to excessive heat. The best solution, in this case, would be to first try to clean them, if that does not work, get them replaced. Another common reason for overheating can be the dragging breaks.

What happens when a golf cart overheats?

motor burnt-out Motor burnout happens when your engine gets too hot and overheats, frying the wiring and other components inside. One common cause of golf cart motor burnout is continually pressing the pedal to the metal like you're trying to drive a race car.

How do you cool a golf cart engine?

Try some small diameter copper tube around the outside of the motor, one end is under water facing forward, the other exits behind. Some have the inlet behind the prop and exit above the water. +1... This seems like the best way to cool the motor so it does not get too hot.

Why is the positive terminal on my 48 v Club cart getting hot?

Loose or dirty connections This results in overheating and eventually melting of the terminals. If it is a loose connection that is the problem, set the connection right by tightening it up immediately. Alternatively, if you notice dust or dirt on the terminals, wipe it off with a damp cloth and clean the terminals.

Why is my cart overheating?

Carts get hot because electricity travels through the coil, turning your oil into vapor.

How long does an electric golf cart motor last?

Golf Cart Motor Just like solenoids (mentioned above), your golf cart motor works HARD. When properly taken care of, the typical gas or electric golf cart motor can last many, many years (20 to 30+).

Can electric golf carts overheat?

A lot of slow moving around while playing a round of golf can overheat your cart engine. In this case, the motor as well as the controller are highly likely to get very hot.

How can I make my electric golf cart go faster without upgrading?

How to Make an Electric Golf Cart Faster Without UpgradesWash Your Cart Properly. ... Inspect the Batteries. ... Refill the Battery Water. ... Check the Gas Pedal and Linkage. ... Measure the Tire Pressure. ... Charge Up Your Battery Unit. ... Lighten Up Your Cart's Weight.

Is there a governor on an electric golf cart?

Considering electric golf carts don't have governors like gas powered carts, the old-school method of simply removing the governor is not an option.

Can you leave golf cart charger plugged in all the time?

Manufacturers suggest leaving your golf cart plugged in all of the time while using an auto battery charger, as it will keep the batteries fully charged and always available. If batteries are not charged for prolonged storage, they may damage over time and deliver less capacity.

Can you overcharge golf cart batteries?

Overcharging your golf cart batteries may damage them. It is best to use an automatic charger that turns itself off when a battery is fully charged. Some older models lack this important feature. If you must use a manual charger, don't forget to turn it off.

Why are my golf cart batteries boiling?

The reason behind the bubbling or gurgling sound of the golf cart batteries is the gases that are present in the batteries. When charging your golf cart batteries, the amperage exceeds the level of the natural absorption rate, which could later cause the battery to overheat.

How to make sure your golf cart doesn't overheat?

You can also install another one near the fender panel just to make sure the cart doesn’t overheat. Another option is to upgrade and customise your controller.

How to cool down an EZGO cart?

For this, you need to arrange for a half inch diameter copper tube. You can use it to wrap it around the outside of your cart’s motor.

How many volts does an EZGO RXV have?

Any change in the batteries can overheat the solenoid. The EZGO RXV’s solenoid comes with the label of activation on 36 Volts per compartment. But it might surprise you that most of the assembly line RXVs comes equipped with 4×12 Volts battery set up.

Why is my EZGO motor hot?

Some of these are: If you drag your car uphill on a steep terrain, especially without pausing, it will get very hot within half an hour of run time. Driving slow, like 2 to 3 miles per hour can also heat up the EZGO motor dramatically under normal conditions.

How hot should an EZGO golf cart motor be?

The ideal maximum of a EZGO golf cart motor should reach no higher than 220 degrees Fahrenheit. ( 104 degrees Celsius) This means that you can rest your hand on the cart for barely 5 seconds before it burns your hand.

How long does it take for an EZGO to overheat?

Some owners of the EZGO TXT complain that their golf cart overheats up after an uphill ride of 35 to 40 minutes. They are barely able to rest their hands on the bonnet because the bonnet is too hot. The ideal maximum of a EZGO golf cart motor should reach no higher ...

Why does my golf cart battery freeze?

As golf cart batteries contain lead acid, If you carelessly keep the batteries in a discharged throughout the winter, the electrolytes present in the battery casing will freeze due to getting too cold. On freezing, the electrolyte will expand; causing the battery shell to crack and the acid might leak out.

Should A Golf Cart Motor Get Hot?

The golf cart motor will get hot at some point. This is typical of many electronics, so it should not alarm unless the motor gets extremely hot. With normal use, the motor casing temperature will read 150º, although a high of 180º is also acceptable.

Can Electric Golf Carts Overheat?

Yes. Electric golf carts can overheat for several reasons. As mentioned earlier, the engine casing temperature will normally range between 150-180 degrees which means that anything above that is overheating. Several reasons can cause an electric golf cart motor to overheat. Let’s look at some of them.

Why My Golf Cart Motor Has A Burning Smell?

There are several reasons why the electric golf cart may be producing a burning smell, most of which are related to the amperage and the batteries. If you smell something burning and the cart has stopped, you probably have a burnout case on your hands. When you have ruled out the possibility of burnout, look at the following possibilities.

Will My Golf Cart Stop If It Gets Too Hot?

If you were driving your golf cart with a hot engine and it suddenly stopped, there is a good chance that the cart stopped due to overheating. The best-case scenario is that the battery is dead and needs a recharge, but if the power is intact, then you’re facing a motor burnout.

Can you charge a golf cart battery in a closed garage?

Preferably, you should charge your cart on the outside, but if you have sufficient airflow and ventilation in the garage, you should be fine.

Can golf cart batteries give off carbon monoxide?

The short answer is no, most lead acid batteries that golf carts use don’t emit that kind of gas. However, as mentioned above, they emit hydrogen gas, especially if the battery is at risk of overcharging.

Should I store my golf cart outside?

This seems like the most obvious solution, especially if you live in a warm climate. You won’t have to worry all that much about hydrogen gas creating fires, but there are other issues with storing your golf cart outside that can come up if you’re unprepared.

Why is my cart hot after charging?

Using your cart with a dry battery will cause heat damage quickly! Maintaining optimal water levels is a must. If you find your batteries becoming hot soon after charging, it may indicate low water levels. Don’t forget to check the cable connections as well.

Why do golf cart batteries melt?

Why Do Golf Cart Battery Terminals Melt. The terminal of a golf cart battery will usually melt when connections become loose or dirty. To avoid terminals melting, ensure you use the correct size wires, and that limps, nuts and bolts are tightened securely.

Why does water boil in golf cart batteries?

Why Water in Wet-Cell Batteries Keeps Boiling While Charging. There are multiple reasons for the water in wet cell batteries to boil. Sometimes, you may have more water in your golf cart batteries than what is needed. According to some studies, there should be a gap of ¼ inch above the plates.

How far should the battery be from the plate on a golf cart?

According to some studies, there should be a gap of ¼ inch above the plates. Sometimes, your golf cart batteries are old and worn out. Such batteries fail to work efficiently and will eventually die. These factors will force your charger to add more pressure on the batteries to get them completely charged.

How much torque does a golf cart battery need?

According to the majority of the golf cart battery manufacturers, the torque required falls between 85 to 100 and 5-inch pounds.

What happens if you use a dry battery?

Remember it’s crucial that you regularly check the water level in your battery. There is a line marked on the tank that indicates how much water is needed. If the amount of water in your battery is too low, then you’re working with a dry battery. Using your cart with a dry battery will cause heat damage quickly!

What is a post on a golf cart?

The post is associated with the cell plates of the golf cart’s battery. This helps in the transferring of power from battery to the engine of the golf cart. Remember that leaving connections loose or dirty can easily lead to some resistance.

Why is my Yamaha golf cart overheating?

One of the most common reasons for the overheating is the dirty fins. The obstruction in the fins leads to excessive heat.

What temperature should a Yamaha golf cart be?

Generally, a temperature of 170ºF is considered reasonably safe for your Yamaha golf cart motor. If the temperature exceeds 250ºF this indicates a serious problem. In simpler terms, if you can touch and hold your cart motor for 5 secs without burning your fingers then there is no reason to worry.

Why should the tank vent be open?

The tank vent should always be open to allow air circulation , that acts as a cooler to prevent your engine from fuming. Sometimes the vent is too tight and needs more pressure to open. This leads to overheating till the vent is opened. Dirt and mouse nests are common on the fins and under the shroud.

Why is my G9 overheating?

Clogged muffler. If the overheating in your G9 is accompanied by noise, then it could be due to a clogged muffler. Try to clear the vent using a water gun while the engine is not running. This is likely to solve your problem.

Why is my cart shutting down?

If your cart is shutting down midway, then it could be due to overheating. With excessive heat, the controller may also get heated leading to the cart giving up on you. Loud Exhaust. If your exhaust is suddenly making more noise than usual, then that could also be an after-effect of an overheated engine.

What is the purpose of a cooling fin?

Dirty Cooling Fins: The main purpose of the cooling fins and blower fans is to keep your motor cool. If the cooling is not occuring as expected, then check the fins. In most cases, cleaning the fins and blowers will solve your problem. If not they may need replacing.

Why does my car overheat?

Another common reason for the engine overheating can be the faulty bearings. If the bearings are faulty or loose and rubbing against other parts, then that can lead to excessive friction and heat. This may need a professional to check and assess the extent of the damage.

Golf Cart

Support for gas-powered and electric golf carts, sometimes referred to as golf cars or club cars after the Club Car Golf Cart brand.

1 Answer

that could be caused by a few things. Make sure that it has proper ground. Ensure that you have the right size wiring. Clean all corrosion from any of the cable connections. A bad starter which is drawing to high an amperage could be another issue as well as a shortened cables that carry ground to the solenoid.

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