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how to measure golf cart drive belt

by Barrett Beier Published 2 years ago Updated 1 year ago
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Measuring a Go-Kart Belt

  1. Determine Belt Type. The first thing that you’ll need to do is to identify which type of drive belt you need for your torque converter.
  2. Measure Driven Pulley Diameter. The next measurement you’ll need is the diameter of the driven pulley. A torque converter has two pulleys.
  3. Measure Center Distance. The third measurement you’ll need in order to measure the go-kart belt size is the distance between the driver and the driven pulley.
  4. Check Measurement Against the Belt Size Chart. Now that you’ve identified the belt type, driven pulley diameter, and center distance you can easily determine which belt size ...

Part of a video titled How to measure for a go-kart drive belt. - YouTube
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Now the first measurement we're going to take on this is we're going to measure from the centerlineMoreNow the first measurement we're going to take on this is we're going to measure from the centerline of the crankshaft. To the centerline of the jack shaft. We're going to get that.

Full Answer

What does the belt do on a golf cart?

The golf cart drive belt is the larger (1" to 1 3/16" wide), longer and usually looser belt on gas golf cars. It connects the drive clutch (on the engine) to the driven clutch (on the differential) and transfers the power of the engine to the rear wheels. The belt should be loose and free of cracks or delamination.

How do I know if my golf cart drive belt is bad?

The best test to see if a golf cart drive belt has the correct tension is to use the Finger Test. Press the drive belt with one finger at its center between the two clutches. It should sag by just an inch and a half. Another method suggested by an expert is to go for a drive belt that is 1-inch shorter than the stock belt in your cart.

How to adjust the drive belt on an EZGO golf cart?

How to Adjust the Drive Belt on an EZGO Golf Cart There is no way to adjust a drive belt, so it’s important to get the right size belt in the first place. To be sure, visit your local mechanic or call a certified technician to help you get the right drive belt for your EZGO golf cart.

What is the top width of a go-kart belt?

The top width refers to the width of the go-kart belt on the top side. The reason why the width of a belt needs to be measured from the top is because from a cross sectional point of view, the top and the bottom are unevenly wide. This is due to the angles on the asymmetric and symmetric belts.

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How do I know my drive belt size?

1:312:26How to Measure V-Belt Length and Width - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo what you do is you wrap the string around your belt on the pulley. And that'll give you yourMoreSo what you do is you wrap the string around your belt on the pulley. And that'll give you your measurement.

What size is a golf cart belt?

The golf cart drive belt is the larger (1" to 1 3/16" wide), longer and usually looser belt on gas golf cars. It connects the drive clutch (on the engine) to the driven clutch (on the differential) and transfers the power of the engine to the rear wheels. The belt should be loose and free of cracks or delamination.

How are CVT belts measured?

0:321:30PFS Scooter CVT Belts And How To Measure The Length Of A CVT BeltYouTubeStart of suggested clipEnd of suggested clipThere are three numbers to be aware of they're usually printed on the side of the belt hitch lengthMoreThere are three numbers to be aware of they're usually printed on the side of the belt hitch length the width of the belt. And the angle of the teeth.

How do you read a belt measure?

0:033:43How To Measure A Belt - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo what you do is just take a standard tape measure. Then you'll come up here on the top side of theMoreSo what you do is just take a standard tape measure. Then you'll come up here on the top side of the belt. And you're going to measure across easiest way to find the width of it.

How do you change a belt on a EZ Go golf cart?

1:195:57Changing the Drive Belt and Starter Generator Belt 2008 EZGO TXTYouTubeStart of suggested clipEnd of suggested clipDrive belt to remove it all you got to do is kind of work it over the edge and then roll. Back.MoreDrive belt to remove it all you got to do is kind of work it over the edge and then roll. Back. Until it pops off that rear driven clutch and then take it right out.

How do you change the drive belt on a Club Car Precedent?

0:471:35Replacing Starter and Drive Belt on a 1998 Club Car Gas DS AG9828YouTubeStart of suggested clipEnd of suggested clipYeah and then loosen. The two bolts here. With that one and then that one and the generator will beMoreYeah and then loosen. The two bolts here. With that one and then that one and the generator will be your pivot point the drive belt itself actually comes right off you just take it off the back belt.

What size CVT belt do I need?

2:103:47What size scooter belt do I need - YouTubeYouTubeStart of suggested clipEnd of suggested clipIf you have if you have ten inch wheels on a 150 or 125 you're going to need a 743 - 2030. And ofMoreIf you have if you have ten inch wheels on a 150 or 125 you're going to need a 743 - 2030. And of course if you have a 250 cc it's going to be 8:28.

How do you measure a variator belt?

Measure the upper width of the belt, e.g. 47 mm = profile width 47 mm. Measure the belt thickness, e.g. 13 mm = profile 47 × 13.

How do you read a CVT belt number?

CVT belts are measured in 3 dimensions. For example, here is what the numbers of a 669-80-30 belt actually mean:669 = The Pitch Length of the belt in millimeters.18 = The Width of the belt in millimeters.30 = The Angle of the teeth on the interior of the belt.

What size belt should I buy?

Belt Size = Men's Pant Size + 2 inches If your pants size is 32, buy a belt size 34. If your pants size is a 34, buy a belt size 36; if your pants size is a 36, but a belt size 38, etc. The reason you buy a belt size up from your pants size is to give yourself a few inches of room in case your body size ever changes.

How do you know what size pulley belt to get?

Lay the string flat and measure the distance between the end and the mark. Place the string on a flat, even surface and stretch it out so it's straight and taut. Use a ruler or tape measure to measure the distance from the end of the string to the marking you made to find the size of the pulley belt.

How do I choose the right belt?

How to Choose the Right Size Belt. Your belt size should be 1-2 inches longer than the size of your pants waist. So if you take a 40 in pants, you want a 41-42 inch belt. Alternatively, you can work out the size of your new belt from your old belt.

How to measure belt size for go kart?

The third measurement you’ll need in order to measure the go-kart belt size is the distance between the driver and the driven pulley. This distance is also known as the center distance. This distance is measured from the center of the crankshaft to the center of the jackshaft.

What is the diameter of a go kart belt?

Now, check in the Pulley 7” column for a center distance of 9 1/4-inches. This should lead you to the belt Comet 20 Series with the part number 203583A. This go-kart belt has an outer diameter of 32.2-inches and a top width of 3/4-inches. Congratulations, that’s it! It’s that simple.

How Tight Should Go-Kart Belt Be?

When it comes to the fitting, you should always stick with the manufacturer’s recommended sizing. If the center distance of your torque converter can’t be found on the belt chart, ensure that you get the one that is closest to the measurements. In the worst case, a looser belt is better than a belt that is too tight. However, try to ensure a perfect fit.

How to Fix a Go-Kart Belt That Keeps Jerking?

You should immediately check the wear on your go-kart belt. If your belt is not lubricated properly, is too loose or is too worn, it may cause a jerky or even sluggish acceleration.

How many pulleys does a torque converter have?

A torque converter has two pulleys. The pulley that is attached to the crankshaft is called the driver pulley, as it drives the belt through the rotation of the crankshaft. The other pulley that is on the opposite end of the torque converter is called the driven pulley, as it’s driven by the belt. This pulley is connected to the jackshaft.

How to determine torque converter belt type?

Step 1 – Determine Belt Type. The first thing that you’ll need to do is to identify which type of drive belt you need for your torque converter. When it comes to go-kart belts, there are two types. On the one hand, you have symmetrical belts, and on the other hand you have asymmetrical belts.

Why does my go kart belt burn?

Burning your go-kart belt is a common occurrence if your belt is too tight or if the backplate is not straight . This causes increased friction and will heavily increase the wear on your go-kart belt. This reduces the belt’s lifespan and your torque converter. When this happens, your belt will turn hot.

How Tight Should the Drive Belt be in a Club Car Golf Cart?

The rule of thumb is that the drive belt must neither be too tight nor too loose. If the drive belt in a Club Car golf cart is loose then you won’t get the required speed while driving. If the belt is too tight then your starter will be under strain and this should be avoided.

How to tell if golf cart drive belt is damaged?

Make sure that the golf cart’s engine is turned OFF. An inspection can reveal if the drive belt is damaged. Check if it is too tight or loose. In case of a damaged, tight, or loose belt order a new one. Replacing the drive belt is not a very difficult task.

Why is My Club Car Drive Belt Too Loose?

The drive belt on your Club Car golf cart may be loose if the belt you have fitted is too large for the golf cart . Some belts can overheat with overuse, or even stretch after a few months and become too loose.

How to tell if golf cart starter belt is tight?

The best test to see if a golf cart drive belt has the correct tension is to use the Finger Test. Press the drive belt with one finger at its center between the two clutches. It should sag by just an inch and a half.

What is slipping drive belt on 1985 golf cart?

The 1985 Club Car golf cart is no exception to this. The way the clutches are designed for these golf carts is that there is the drive belt connecting the two, the driven and the drive clutches. It has to be of the appropriate size and tension for it to provide a smooth ride.

Why does my golf cart drive belt slip?

The reason for the drive belt slipping could be that it is of a larger/longer size and therefore loose. You may start feeling the slippage after driving for a while. This is because the belt gets heated up after the golf cart runs for some time and loosens further .

What is the primary function of a golf cart drive belt?

To primary function of a golf cart drive belt is to connect the primary clutch and the secondary clutch. The primary clutch drives the cart and the belt helps it to rotate the secondary clutch (they are referred to as the drive clutch and the driven clutch respectively). The drive belt, unlike some of the other automotive belts, are very thick.

Why do you measure the top of a go kart belt?

The reason why the width of a belt needs to be measured from the top is because from a cross sectional point of view, the top and the bottom are unevenly wide. This is due to the angles on the asymmetric and symmetric belts.

What is the top angle of a go kart belt?

Symmetric go-kart belts have a top angle of 15 degree on both sides. An asymmetric belt has an 18 degree angle on one side and a 2.5 degree angle on the other. The belt type depends on your torque converter model and design. For further reference, see the illustration below. 20 Series: Symmetric.

What is the outer circumference of a go kart belt?

The outer circumference (shortened to “Outer Cirum.” In the go-kart belt size chart) refers to the circumference of the torque converter belt . The circumference is measured from the outside of the belt, not the inside. As you can see in the belt size chart, Comet offers belts with an outer circumference size from as short as 22″ to as long as about 45″+.

What is a go kart belt?

Go-kart belts come in different types, symmetric and asymmetric. This refers to the cross section design of the torque converter belt. For example, if you look at the go-kart belt size chart above and see a belt that has a asymmetric design, it means that from a cross sectional view, the outer borders are angled differently.

How long is a comet belt?

As you can see in the belt size chart, Comet offers belts with an outer circumference size from as short as 22″ to as long as about 45″+.

What is the diameter of a 203578A belt?

For example, the belt with the part number 203578A refers to a Comet 20 Series go-kart belt for a 6” rear pulley diameter, a center-to-center distance between 6 5/8-inches to 6 11/16-inches, an outer circumference of 27-inches and a top width of 3/4-inches. The part number is also printed on the outside of the belt in white color.

How many belts are in a comet 20?

The part number indicates the different variants of the series. For example, the Comet 20 Series go-kart belt has 11 different belts, each with its respective dimensions for different torque converters.

What is the belt on a golf cart?

The drive belt on a golf cart connects the two clutches (the drive clutch and the driven clutch) and distributes the power from the engine to the rear wheels.

How to tell if golf cart drive belt is too tight?

To check if your drive belt is set just right make sure your golf cart is turned off then check the drive belt by pressing it down between the two clutches with your finger. If it deflects less than 1.5” it’s too tight.

Why is my EZGO Drive Belt Too Tight?

The reason your EZGO drive belt is too tight can be because you’re not using the right size drive belt.

Why is my EZGO belt so loose?

The reason your EZGO drive belt is too loose could be because it’s worn out, or you’re simply using the wrong size drive belt. In this case, need to find a replacement immediately.

Why is my clutch too tight?

It can also be too tight because the drive/driven clutch is misplaced or broken. A drive belt that’s too tight can damage the drive and driven clutches and can also result in the drive belt being worn out too fast. To check, whether the drive/driven clutch is misplaced or broken call a certified technician to have a look.

What does it mean when the drive belt is misaligned?

Check and see if the drive belt appears misaligned? If so, is it misaligned more towards the driven clutch (the one on the axle) or the drive clutch (the one on the motor)? If it’s misaligned there is something wrong with the drive clutch.

How to stop a EZYGO drive belt from slipping?

How to stop a EZYGO drive belt slipping: Make sure that you have the right drive belt. Sometimes the wrong drive belt will not be as wide as the clutch you are putting it on. This gives it an unwanted room to move back and forth when you are using the golf cart.

How to measure a V belt?

Belts are NOT measured by diameter nor folding the belt in half. The most accurate way to measure the circumference of a v belt is with a v belt measuring tool or using a cloth tape measure (Not a steel tape measure or ruler). An additional option is to wrap a small diameter string/rope around the belt, ...

What is the outside circumference of a belt?

All sections 3L,3V,5V,8V,3VX,5VX belts have the outside circumference after the number and letter(s). Example: Belt # 3V600 has a 60" outside circumference. Inside circumference are not measured for these sections. This is also for the banded belts. Measure each individual band for banded belts to obtain the correct width.

Where is the circumference on a K belt?

All sections K micro rib belts will have the outside circumference in front of the letter. The rib count will be the number after the letter.

Do belts stretch?

Also, keep in mind belts do stretch and unfortunately there is no specific value for how much a belt can stretch. You'll also need to measure the width and depth to determine which section v belt you have.

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Step 1 – Determine Belt Type

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The first thing that you’ll need to do is to identify which type of drive belt you need for your torque converter. When it comes to go-kart belts, there are two types. On the one hand, you have symmetrical belts, and on the other hand you have asymmetrical belts. The type of belt that you require for your go-kart depends on t…
See more on gokartguide.com

Step 2 – Measure Driven Pulley Diameter

  • The next measurement you’ll need is the diameter of the driven pulley. A torque converter has two pulleys. The pulley that is attached to the crankshaft is called the driver pulley, as it drives the belt through the rotation of the crankshaft. The other pulley that is on the opposite end of the torque converter is called the driven pulley, as it’s driven by the belt. This pulley is connected to the jack…
See more on gokartguide.com

Step 3 – Measure Center Distance

  • The third measurement you’ll need in order to measure the go-kart belt size is the distance between the driver and the driven pulley. This distance is also known as the center distance. This distance is measured from the center of the crankshaft to the center of the jackshaft. Measuring the center distance is very easy, simply hold a measuring tape...
See more on gokartguide.com

Step 4 – Check Measurement Against The Belt Size Chart

  • Now that you’ve identified the belt type, driven pulley diameter, and center distance you can easily determine which belt size you need for your go-kart torque converter. Head over to the go-kart belt size chartthat I created. I suggest that you keep the belt chart open in a separate window and continue reading, as I will now teach you how to check for the right belt size. Let’s work with the …
See more on gokartguide.com

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