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how to program golf cart controller for new motor

by Anna Brakus Published 2 years ago Updated 1 year ago
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Part of a video titled STS - Curtis Controller (Adjust Speed Setting) - YouTube
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I'm going to show you in this video how to reprogram. The drive speed of a cursors controller fittedMoreI'm going to show you in this video how to reprogram. The drive speed of a cursors controller fitted to an STS stacker. First thing we need to do is switch off the unit. And remove the key.

Do you need a speed controller for a golf cart?

If your golf cart is running an AC or Brushless DC motor, you won’t be going anywhere without a speed controller. In these specific types of motors, electrical signals fire back and forth which reverse in direction at different times.

How does a golf cart controller work?

The working principle of the golf cart controller is simple to understand. It alters the power to the cart’s motor, thus allowing the user to control the speed and torque of their vehicle. The larger the controller, the more current it provides, allowing the cart to generate more power.

How to upgrade a golf cart?

Generally, the major upgrades are a larger solenoid or a motor, or a controller. A controller upgrade can increase the speed and performance of the entire golf cart. For this, an external handheld device can change the settings. However, before going ahead with this, it is necessary to know the ideal values for any aspect that requires an update.

How to choose the right golf cart motor for You?

Pick from several Golf Cart Motor Controller Kits to achieve the desired performance level of your golf cart. Whether you are looking for more speed or need more torque or even a balance of both… Before purchasing a new golf cart motor you will need to know the year, make and model of your golf cart.

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How do you reset a golf cart controller?

Easily Reset the Club Car Golf Cart OBCKey switch to off.Set forward/reverse to neutral.Put tow/run switch to tow.Disconnect the negative battery terminal from the battery pack.Put the tow/run switch to run.Put forward/reverse switch to reverse.Put key switch to on.More items...

How do you reset a golf cart electric motor?

First, you'll want to reset your motor. It should have a small reset button (Usually it will be red) located near the main battery supply. Hit the reset button and then put the cover back on the motor. The next step would be to recharge your cart and try turning it on again. If it starts up then you're in luck!

How do you upgrade a golf cart motor?

1:1113:52How To Upgrade Your Golf Cart Motor - Install, Torque, and Speed TestYouTubeStart of suggested clipEnd of suggested clipGo from the controller. And solenoid to the motor a 2 gauge a 1 cable comes from the controller. AndMoreGo from the controller. And solenoid to the motor a 2 gauge a 1 cable comes from the controller. And the a 2 cable comes from the solenoid.

How do I reset my EZ Go golf cart controller?

Reset the battery cable Unplug the negative battery cable (the black wire) before beginning any work on the speed controller. Once disconnected, you should remove the speed controller cover and then reconnect the negative cable.

Do all electric golf cart motors have a reset button?

Electric golf cart motors have a reset button on their chassis which is designed to put your motor back into its original factory state. While it doesn't repair damage that may have occurred to the motor over the years, obviously, it does help to overturn any changes to the operation which may have occurred.

How do you test a golf cart motor controller?

How to Test a Club Car Golf Cart Speed Controller? The simplest test to ascertain your golf cart controller's performance is to to watch whether it runs when the batteries are fully charged with a slight push of the pedal. If you hear a distinct clicking noise, then your golf cart is running correctly.

How do you change a motor on a Club Car golf cart?

2:5311:03Installing the Rhino high torque motor on a Club Car IQ cart - YouTubeYouTubeStart of suggested clipEnd of suggested clipQuick motors here you're gonna have three mounting bolts on this side here it's gonna take a 7 16MoreQuick motors here you're gonna have three mounting bolts on this side here it's gonna take a 7 16 wrench to remove those away from the golf cart. Now as far as these motor studs.

How can I make my electric golf cart go faster without upgrading?

How to Make an Electric Golf Cart Faster Without UpgradesWash Your Cart Properly. ... Inspect the Batteries. ... Refill the Battery Water. ... Check the Gas Pedal and Linkage. ... Measure the Tire Pressure. ... Charge Up Your Battery Unit. ... Lighten Up Your Cart's Weight.

Can you convert a 36V golf cart to a 48V?

It all depends on your battery bank used with this 36V to 48V conversion. can only be accomplished through installing a 48V motor capable of higher torque, or installing a 48V controller with a higher current limit (amperage).

How do I test my EZ Go golf cart controller?

How to test a EZGO controllerConnect the battery pack negative post to the negative of the meter probe.Connect the battery pack positive post to the positive of the meter probe.Switch on and then put the gear in forward, and then put the positive of the meter probe on the solenoid's battery side.More items...

How do I know if my golf cart controller is bad?

X Common Symptoms of Controller FailureTop Speeds Not Appropriate for Your Cart. Golf carts are designed to reach pretty specific speeds and to not go over them or beneath them. ... Sudden and Unexpected Slowing. ... Shuttering or Shaky Driving. ... Stalling Out and Refusing to Start. ... Surges in Speed When Driving.

How do you test a motor controller?

How to Test an Ebike Controller at HomeStep 1: Connect your controller to the battery.Step 2: Set the multimeter reading. ... Step 3: To test for continuity, set your multimeter to continuum. ... Step 4: Test every line that comes out of the controller. ... Step 5: Set your multimeter to resistance mode to test for resistance.More items...•

Where is the reset button on a EZGO golf cart motor?

Locate the motor Remove the panel so the electric motor is visible. Electric motors usually include reset buttons that can perform similar to circuit breakers. Look in the area where several electrical wires enter the motor and locate a small red button. This is the reset button.

How do I know if my electric golf cart motor is bad?

You have enough going on in your life without your golf car refusing to start when you turn the key in the ignition. If your golf car won't start, is slower than it used to be, or is experiencing other technical problems, you could have a bad motor on your hands.

Why does my electric golf cart have no power?

The main reason why a Club Car golf cart has no power is due to a faulty regulator or bad battery. One of the most common reasons could be a bad regulator and the connections to the regulator needs to be checked. The solenoid must have at least 12V charge while being operational which needs to be validated.

How do I know if my golf cart controller is bad?

X Common Symptoms of Controller FailureTop Speeds Not Appropriate for Your Cart. Golf carts are designed to reach pretty specific speeds and to not go over them or beneath them. ... Sudden and Unexpected Slowing. ... Shuttering or Shaky Driving. ... Stalling Out and Refusing to Start. ... Surges in Speed When Driving.

How fast is a golf cart controller?

The controller comes stock at 25 miles per hour in the four direction, 4500 rpm, Robbie Steen said 6500 for the Bandit. Hit accept and it’s good for 35 miles per hour. You can save changes and make sure to turn the golf cart off and back on the key switch to fully save it. For reverse you can give it more speed or less speed.

How long does it take for a golf cart to load?

It usually takes about five minutes to fully load and it’s ready to go. We need to change our tire size and choose the type. Once selected click “Save Changes” and turn the golf cart key off and turn it back on so it saves the setting.

What is the Navitas dash controller?

This is the Navitas dash controller. This is the cable that goes from the controller to the stock harness on the golf cart. Since we went with the Plum Quick Motor, we decided to go with the DC motor controller on here.

How to remove a controller from a panel?

To remove the controller away from the panel, we’re using a 3/8 socket. The top bolt does not have to come out, it just slides off. To install the new controller, we just slide the top into that bolt and the holes are already there for the existing bolts. I’m using an impact to tighten the controller to the mounting plate, but you do not want to use an impact to tighten the wires to the controller, only for removing off the old one.

How to clean a controller before mounting?

Before we mount the controller, we’re going to take some rubbing alcohol and clean it up. We want to have this free and clean of any kind of chemicals, so the double-sided tape will stick the best.

Can you change the speed on a golf cart?

However, if the switch is in the lock position these settings cannot be changed .

Can you give a reverse a speed?

For reverse you can give it more speed or less speed. I gave mine less speed in reverse. I don’t need it to go that fast.

Why is a golf cart controller important?

From being able to change your golf cart's speed to manage all the electrical components perfectly, the controller is an important element of your cart. You could say the controller is the heart of your cart. A properly selected and maintained controller will allow the vehicle to operate smoothly and safely. Learn more about your Club Car speed ...

What is the function of a speed controller on a golf cart?

Following are some of the primary functions of the speed controller: Limiting Motor Current – Protects the motor and controller from damage in case of stalling and overloading. Limiting Battery Current Managing current drawn from the battery ...

Why won't my golf cart run?

If your controller is damaged, your cart won't run. However, a few other reasons could lead your vehicle to stop running. Since the speed controller is the heart of your electric golf cart, you need to make sure that the problem is not something else first. Following is a list of things to check before you troubleshoot the speed controller.

What to do if your golf cart doesn't start?

If the cart doesn't start, check the solenoid. If the solenoid is working fine and allowing power to flow, then you can begin inspecting the controller. Learn more about symptoms of a bad golf cart solenoid. If all the components are working well, the next step is to check the speed controller.

How to start a golf cart when it's dead?

Start with batteries and make sure they are working properly. If your batteries are dead, your golf cart will not start. Charge your batteries completely, and then try to drive the cart.

What is a club car controller?

The Club Car controller is also known as a speed controller, and the best thing about the controller is that it works as a brain and speed control system for the golf cart.

What is a programmable controller?

Programmable Controller. The programmable controller can easily be configured for the needs of your cart. This controller's most significant and important advantage is that programmable controllers produce 60% less heat than other controllers.

What controllers are good for golf carts?

Curtis and Alltrax controllers have their features and benefits. Both these controllers are perfectly suitable for golf carts. However, choosing between the Curtis controller and the Alltrax controller depends on the type of golf cart.

What is a golf cart speed controller?

The speed controller of the golf cart consists of circuits, capacitors, and various other electrical components. A minor or major defect in any of the electrical components can be a bad controller symptom.

How do I test my EZGO golf cart controller?

Given below are some easy steps to test or troubleshoot the EZGO golf cart controller.

What drive system does the Ezgo Curtis have?

The EZGO Curtis has the Sepex drive system. Generally, the major upgrades are a larger solenoid or a motor, or a controller.

Why is the speed controller less conductive?

The speed controller consists of an essential component called the Metal Oxide Semiconductor Field-Effect Transistor (MOSFET). If lots of heat is applied to this metal, it becomes less conductive. Therefore, amplifying electronic signals becomes difficult.

How to check controller voltage?

Make use of the accelerator to check the controller. Press the accelerator to see the voltage increase.

How to check LED indicator on key switch?

Keep the key switch on. Then, observe the voltage level on pins 6,9,10. If there is no full voltage, then the LED indicator would not power up.

How does a golf cart controller work?

It alters the power to the cart’s motor, thus allowing the user to control the speed and torque of their vehicle. The larger the controller, the more current it provides, allowing the cart to generate more power. While this does make the cart go faster, ...

What is the role of a golf cart controller?

The controller on your golf cart plays a very crucial role in its working. It controls the acceleration, torque and speed of your golf cart. So, without a working controller, your golf cart will drive unpredictably, and it will not maintain a constant speed. Despite it being so vital to the golf cart, not many people know much about how this device ...

What is the best controller for a golf cart?

Different controllers offer you varying levels of output and performance. However, regardless of your requirements and the cart model you drive, we have handpicked the three best golf cart controllers for you: Navitas TSX3.0 , the Alltrax XCT-48500-IQ, and the Curtis 1205M-5603. Pick the one that best suits your needs!

What is throttle fault protection?

Throttle fault protection circuitry that disables the controller if throttle wires break or open.

What is the Alltrax XCT48500 500A?

Alltrax XCT48500 500A has thermal plastic ABS and PC510 enclosures, along with copper heat sinks. The device is compatible with various carts, and you will find standard connectors for Club Car, EZGo, Yamaha models.

What is a Curtis 1205M?

The CURTIS 1205M is a programmable series motor that can provide you with no-trouble, noise-free motor speed control. You get complete control of your cart’s speed and torque at an extremely affordable rate. Since it is programmable, thanks to the 1313-4401 Handheld Programmer, you can tailor it to your specific needs. Other than configuration flexibility, the programmer also lets you test capability and diagnostics.

What is Alltrax controller?

Alltrax has been one of the top go-to companies for controllers and electric vehicle systems for quite a while now and is known to have exceptional research, development and engineering.

How to replace motor controller?

There are a few things you can try before resorting to completely replacing your motor controller. Remove the engine cover and disconnect the battery. View the wires leading to motor control unit. If the wires are corroded, scrub with a wire brush or replace. Replace the solenoid.

Can you replace a golf cart motor controller?

Fortunately, replacing the motor controller on a golf cart is fairly straightforward. It’s a question of removing the entire motor controller and replacing it as one unit. Unfortunately, a motor control unit is fairly expensive. There are a few things you can try before resorting to completely replacing your motor controller.

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The Importance of The Speed Controller

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The main objective for the speed controller is, as the name implies, to control the vehicle speed. Let’s say you try to operate that old DC motor without a controller. Any time you apply throttle, the full battery current and voltage is sent to the motor. Doing this would cause violent take-offs, bad enough your neck would snapback. …
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Programming Your Speed Controller

  • Beyond the already mentioned functions of the speed controller, there are many other features available when programming the controller yourself. If you have a computer or a handheld programmer, then changing the settings on your speed controller is super easy. Easily access settings for your controller in order to customize the operation. You can even tune the performa…
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Determining Your Power Rating Needed

  • After you have figured out your motor type and battery voltage, consider looking deeper into the current and power rating of your speed controller. This will be based on multiple aspects including the weight and size of the vehicle (load included), your average vehicle speed, and the environment in which your vehicle will be riding in. The power provided by the controller will obvi…
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Choosing The Right Controller

  • Like I previously stated, you need to make sure you know what your vehicle is going to be used for! If your golf cart is going to be used for transporting 2 people or light loads on flat ground, and smooth roads, a small 200-300 AMP controller with a 2-5 horsepower motor should adequately perform. You’ll find that most vehicles in this category run with 24 to 36 Volt battery packs. If yo…
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Final Thoughts

  • As you can see, the speed controller is the center of your golf cart, and most of the other modern day electric vehicles. Making sure you choose the right controller for your new custom cart makes all the difference in the vehicle running safely, and smoothly. When upgrading your controller for your golf cart, we suggest working with manufacturers that have spent the time building controll…
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