Spray spline liberally with a good penatrent oil. Hit drum with heavy hammer hard multiple times on the face edge of drum, this will normally send a good vibration to release drum from axle. Still not releasing the next step would be to heat drum at hub till almost red hot and then hammer off. If it is still not budging, time to bite the bullet.
How to remove a clutch from a golf cart?
Before beginning the golf cart clutch removal of either clutch, you must first remove the drive belt. At rest, it is loose enough where you can just work it over the clutches. Once removed, you can then remove the drive clutch. Using an air gun, remove the center bolt and centering washer from the drive clutch.
How do you remove the castle nut on a golf cart?
Take off the wheel and the castle nut and spray with PB Blaster. Let soak 15-30 minutes or so. Do not put the castle nut back on, but put the wheel and lugs back on. With the cart still lifted on the one side, beat the back side of the tire with a rubber mallet several times and it should come loose.
How to remove brake drum from a golf cart?
Then fix the arms of the puller firmly along the outer edge of the drum and keep tightening until the central drum comes off. Removing the brake drum from a golf cart requires quite a handful of tools. Apart from the above list, you must also keep some water and a fire extinguisher handy in case there is a fire from the acetylene torch set.
How do I remove the hub from the front brake caliper?
You cannot remove the hub unless you remove the brake drum since the hub is held in place by commonly 4 bolts that are on the inside of the assembly. Was this answer helpful?
How do I take the hub off my EZ Go golf cart?
0:427:22EZGO rear hub replacement - YouTubeYouTubeStart of suggested clipEnd of suggested clipThere we go. And then the wheel just comes off and then you got the the hub exposed. Okay then whatMoreThere we go. And then the wheel just comes off and then you got the the hub exposed. Okay then what you want to do is straighten out the cotter pin. As best you can okay and then get that up and out.
How do you remove the hub?
4:5516:25How to Replace a Front Wheel Bearing - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd you can see the axle is moving inwards a little bit and that's just going to break the axle freeMoreAnd you can see the axle is moving inwards a little bit and that's just going to break the axle free so when we try to remove the bearing hub assembly it won't be stuck to the axle.
How do you remove an axle shaft on a EZ Go golf cart?
1:592:59How to Remove an E-Z-GO TXT Front and Rear Axle - YouTubeYouTubeStart of suggested clipEnd of suggested clipThe first step is to remove the rear pin from the brake cable once this is done remove the c-clipMoreThe first step is to remove the rear pin from the brake cable once this is done remove the c-clip and slide the brake cable from the assembly.
How do you change a wheel bearing on a golf cart?
5:0511:47How to replace a golf cart wheel axle bearing. Yamaha G29 - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd then your bearing will press off this way and then you press on the new one that way and this isMoreAnd then your bearing will press off this way and then you press on the new one that way and this is what it looks like. And that's it that's with the new bearing.
How do you remove hub bolts?
1:105:40Replace Wheel Hub Bolt the CORRECT way - YouTubeYouTubeStart of suggested clipEnd of suggested clipI just take like a large the hammer usually like a sledge hammer three pound five pounds somethingMoreI just take like a large the hammer usually like a sledge hammer three pound five pounds something like that maybe even larger. And then just give it one good whack. And it comes out this backside.
How do you use a hub puller?
0:211:16OEMTOOLS 27192 Front Hub Puller/Installer Set - YouTubeYouTubeStart of suggested clipEnd of suggested clipThe lug nuts with the flat side against the yoke install the pressure screw. And hand tighten itMoreThe lug nuts with the flat side against the yoke install the pressure screw. And hand tighten it continue to tighten the pressure screw with a wrench until the hub is removed.
How do you remove Club Car DS axles?
How do I remove the rear axle on a Club Car golf cart?Remove the rear wheel of the golf cart.Take off the brake drum from its place.Insert a 90-degree snap ring pliers through the holes in the hub and remove the snap ring.Slide the axle out of its position.
Why do golf carts wobble?
Check whether the tire is properly seated and also check for proper wheel alignment. Sometimes if the wheel alignment is not proper, it could make the cart wobble. The lug nuts and hubs in the wheel could also cause this problem. If one of the hubs is missing or bent at an odd angle, the cart could wobble.
How do you grease a golf cart wheel bearing?
1:135:49Golf cart front hub bearing install - YouTubeYouTubeStart of suggested clipEnd of suggested clipCar this is what we're doing so we've got to we've got to grease these bearings or big grease inMoreCar this is what we're doing so we've got to we've got to grease these bearings or big grease in them you just you can't put them in dry if you put them in dry.
How do you change a rear wheel bearing on a Yamaha golf cart?
0:437:27How to replace Yamaha Electric Golf Cart Axle Bearings - YouTubeYouTubeStart of suggested clipEnd of suggested clipOther ways they grind out and fall apart. So I'm just going to show you real quick in a coupleMoreOther ways they grind out and fall apart. So I'm just going to show you real quick in a couple segments of this video how we do this job.
Who makes Precedent golf carts?
Club CarClub Car has two main models of golf carts, called theDS and Precedent. The Precedent Club Car model was introduced in 2004, and the DS model has been around since the beginning and is still available in the market today.
How do you read a club car serial number?
The letters or letter at the beginning of the serial number (1) indicate the vehicle model, could be one or two letters. The following four digits (2) indicate the model year and production week during which the vehicle was built.
How do you fix a stripped hub on your EZGO golf cart?
To fix a stripped hub on your EZGO golf cart, follow the instructions below.
Why is my cart hub stripping?
The hub may also be stripping because you often don’t bring your cart to a complete stop before switching the direction your cart is going into. Direction here meaning forward or reverse. This can be prevented by not doing what was mentioned above or by replacing your cart’s hubs and axels with more heavy-duty options.
Why does your EZGO golf cart keep stripping the hub?
Your EZGO golf cart might be stripping the hub because the stock hub was made using a weaker metal than the drive axel. The teeth that make the wheel and tire spin might be worn down into nubs that don’t make contact anymore.
Why are the spindles in your EZGO golf cart loose?
Your spindles are probably loose because you’ve been taking your golf cart out onto uneven or hard terrain. This wears out your spindles quickly. Also, your spindles might be loose just from normal wear and tear.
How do you remove the spindles from your EZGO RXV golf cart?
The spindles in your EZGO RXV golf cart will get worn out over time. They’ll wear out and loosen even faster than normal if you drive your golf cart on rough or uneven terrain.
How to tighten EZGO golf cart spindles?
You can tighten your EZGO golf cart spindles by following these instructions: Lift up and support the front of your golf cart. Tighten up the lock nut to the appropriate torque. That’s usually about 56 to 70 ft.lbs of torque. Check and see if your spindle turns freely on the king pin tube after you’re done tightening things up.
Why is my golf cart wheel worn down?
The reason this is the case is because the wheel hub is made of softer metal than the drive axel. As time goes by, the teeth that hold and spin your cart’s wheel are eventually worn down till they are unable to make contact. Follow the instructions below to replace your stripped wheel hub. These instructions are applicable to most EZGO golf carts ...
How to remove a stuck Club Car golf cart brake drum?
You can begin by trying to rub out some of the rusty crust that forms around the Club Car brake drums and shoes on both the sides of the wheel. I would recommend sand paper or an emery cloth for this.
How to remove a drum on a Yamaha golf cart?
How to remove a stuck Yamaha golf cart brake drum? The safest way is to use a three-prong pulley puller to remove a stuck brake drum of a Yamaha golf cart. You can attach it around the perimeter of the hub and keep tighten the central bolt.
How to remove brake drums on a golf cart?
Firstly, you will have to check the reason of your brake drum getting stuck. You can do this by trying to remove the stuck drum from the brake assembly.
Why does my golf cart have a brake drum?
The main reason the brake drum gets stuck on a golf cart is because of rust forming, and general wear and tear. The brake drum can get rusted on the cart, in which case it will be almost impossible to get it out. It is better to keep a lookout for such possibilities. A ridge can form over the outer portion of the rotor due to continuous start ...
Why won't my golf cart brake come off?
You will need to remove this ridge to make it smooth and take out the drum of the brake in the golf cart.
How to clean a brake hub?
First spray it with a good quality cleaner but make sure it doesn’t penetrate the inside of the hub. Remove the cotter pin and the castle nut. Now it’s time to back the brake lining off with the aid of an adjuster. Carefully tap on the drum of the brake, avoiding the perimeter.
What is a Project X HZRDUS shaft?
What is the Project X HZRDUS Black Fairway Wood shaft? Project X HZRDUS Black Fairway Wood shaft is a low spin golf shaft design. It comes with enhanced firmness over the entire length of the shaft....
CVT Components
On a golf cart, the CVT is comprised of three parts; the drive clutch or primary clutch on the engine, the driven or secondary clutch on the differential, and the belt which connects the two. As the rpms of the engine increase, the drive clutch spins with it and with the use of flyweights and centrifugal force, the clutch pulls inward on the belt.
Drive Clutch
Let’s start with the removal of the drive (primary) clutch which is mounted on the crankshaft sticking out of the engine. Before beginning the golf cart clutch removal of either clutch, you must first remove the drive belt. At rest, it is loose enough where you can just work it over the clutches. Once removed, you can then remove the drive clutch.
Driven Clutch
As for the driven or secondary clutch, although it may seem easier to remove, it is often the hard one to tackle. When the bolt is removed from the center of the driven clutch, there is literally nothing else holding it on. It is not generally a tapered fit like is used on the drive clutch.
How to make a golf cart go forward?
If yours is the rocker switch that you use to make the golf cart go forward or reverse than place it in the middle position. Or if yours is the bulky knob down in front of the bottom seat then place it in the straight up or neutral position. Thirdly, lift the seat and place the tow/run switch in the “tow” position.
How fast can a golf cart go?
This is the reason that most golf cart manufacturers suggest not to exceed speeds of five to eight miles per hour while towing the golf cart. Higher speeds produce higher motor rpms which lead to devastating heat!
What happens when you spin an electric motor faster and faster?
With this in mind, what happens when you spin the electric motor faster and faster? The higher the armature rpms the hotter the temperature of the motor. This extreme heat melts the brush holder and them burns the field coils and ultimately explodes the windings of the armature which in turn wipes out the motor and eventually locks up. How do I know? We have seen this multiple times at our dealerships. Just as recent as this week. The golf cart’s electrical system is so burned that when I walked near the delivery trailer from picking it up the smell took my breath away. There’s not much of the worst smell than an electrical burn smell.
Where is the shifter knob on a golf cart?
This is an absolute must if your golf cart is a series cart. These are the carts that have a bulky shifter knob located down in front of the bottom seat. Secondly, place the shifter on the FNR switch in the neutral position. If yours is the rocker switch that you use to make the golf cart go forward or reverse than place it in the middle position.
Where is the tow switch on a golf cart?
On the older Club cars, the tow/run switch is located at the top of the battery compartment toward the front under the seat and also at the top in the middle of the four twelve volt batteries.
Do golf carts break down?
Unfortunately, there are times that they decide it’s quitting time and that they need a break. These times seldom ever happen at a convenient time. You know, like in your garage or at the cart barn. The golf cart will usually break down during usage whether out on the back nine or while your kids have it down at the community center swimming in ...
Do you need a wrench for a golf cart?
I realize most people do not carry wrenches with them when using a golf cart, however even if you can use a pair of pocket pliers it is advisable to unhook the electrical connection of the batteries to the golf cart. This is an absolute must if your golf cart is a series cart.
