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how to rebuild a club car 48v golf cart electric motor

by Prof. Lily Heller Published 2 years ago Updated 2 years ago
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How fast does a 48 volt electric club car motor go?

For Club Car electric 1996-99 48-volt Powerdrive Plus l, ll & IQ Club Car IQ high speed motor 48-volt, 5-hp@3750 rpm. Speeds up to 24 mph. When used with stock controller set a speed code 4. $635.48

Can You rebuild a club car motor?

Club car motors are used to power golf carts. These engines are made to withstand about 100,000 hours of use. When the engine becomes difficult to start or you experience a loss of power and oil compression, you may need to rebuild the club car motor. By rebuilding the motor, you can avoid having to buy a new one.

How do you remove the motor from an electric golf cart?

Once all wires have been removed from the electric golf cart motor, you are ready to remove the motor. There are usually three or four small bolts holding the motor onto the differential. They are inserted outboard of the mounting flange through holes and then screw into the threads cut into holes around the motor case.

What kind of motor do I need for a club car?

For Maximum performance, safety and durability use 4 gauge cables throughout the cart, heavy duty solenoid & forward / reverse switch are required. 400 amp or higher controller also required. AMD, 36-volt (6.1-hp@4600 rpm) series Club Car motor. Speeds up to 23 mph. Internal 10 spline. Works great on all 48-volts.

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Can golf cart motors be rebuilt?

When the engine becomes difficult to start or you experience a loss of power and oil compression, you may need to rebuild the club car motor. By rebuilding the motor, you can avoid having to buy a new one. Disconnect the muffler, cables and any other component that attaches to the club cart motor.

How can I make my 48v electric club car faster?

6 Ways You Can Make a Golf Cart FasterAdd More Torque to Your Golf Cart.Upgrade Your Golf Cart's Motor.Improve the High-Speed Controller of the Cart.Add Better Golf Cart Tires.Use a Higher Powered Golf Cart Battery.Watch the Weight in Your Golf Cart.

How do you test a 48 volt Club electric motor?

24:3637:53Club Car 48 Volt Powerdrive Testing 1995-2013 - YouTubeYouTubeStart of suggested clipEnd of suggested clipPlace the red positive probe of your vom on the B+ terminal of the controller. Place the blackMorePlace the red positive probe of your vom on the B+ terminal of the controller. Place the black negative probe on the M. - terminal of the controller.

How do I know if my electric golf cart motor is bad?

You have enough going on in your life without your golf car refusing to start when you turn the key in the ignition. If your golf car won't start, is slower than it used to be, or is experiencing other technical problems, you could have a bad motor on your hands.

How do I get more power out of my Club Car golf cart?

A battery with sufficient water levels will perform better and last longer than one low on water.Increase Torque. ... Upgrade the Golf Cart Motor. ... Install a Torque Converter. ... Install a Higher-Performance Clutch. ... Tweak The Governor. ... Install A Cold Air Intake. ... Get Bigger Golf Cart Tires.More items...•

How can I make my electric golf cart go faster without upgrading?

How to Make an Electric Golf Cart Faster Without UpgradesWash Your Cart Properly. ... Inspect the Batteries. ... Refill the Battery Water. ... Check the Gas Pedal and Linkage. ... Measure the Tire Pressure. ... Charge Up Your Battery Unit. ... Lighten Up Your Cart's Weight.

How do I reset my club car motor?

Easily Reset the Club Car Golf Cart OBCKey switch to off.Set forward/reverse to neutral.Put tow/run switch to tow.Disconnect the negative battery terminal from the battery pack.Put the tow/run switch to run.Put forward/reverse switch to reverse.Put key switch to on.More items...

Where is the reset button on golf cart motor?

First, you'll want to reset your motor. It should have a small reset button (Usually it will be red) located near the main battery supply. Hit the reset button and then put the cover back on the motor. The next step would be to recharge your cart and try turning it on again. If it starts up then you're in luck!

How do you troubleshoot an electric club car?

2:3915:0248 Volt Club Car Diagnostics - YouTubeYouTubeStart of suggested clipEnd of suggested clipMake sure your key switch is on step on the accelerator. You should get a light here.MoreMake sure your key switch is on step on the accelerator. You should get a light here.

How long do electric golf cart motors last?

Golf Cart Motor Just like solenoids (mentioned above), your golf cart motor works HARD. When properly taken care of, the typical gas or electric golf cart motor can last many, many years (20 to 30+).

What happens when an electric motor burns out?

When a motor burns out, a short circuit occurs in the windings and the motor ceases to turn. You can test for a short circuit by checking the resistance of the windings with an ohmmeter; a reading of 0 ohms (Ω) indicates a short.

How do you test a golf cart electric motor?

3:5410:28Testing 36 volt golf cart motor with 12 volt battery - YouTubeYouTubeStart of suggested clipEnd of suggested clipYou just want to connect the two together with this again a2 to s1 with this jumper cable. And youMoreYou just want to connect the two together with this again a2 to s1 with this jumper cable. And you want to take the battery box or positive cable and put it on the s2.

What is a club car motor?

Club car motors are used to power golf carts. These engines are made to withstand about 100,000 hours of use. When the engine becomes difficult to start or you experience a loss of power and oil compression, you may need to rebuild the club car motor. By rebuilding the motor, you can avoid having to buy a new one.

How to remove golf cart motor head bolts?

Remove all of the 10,12 and 14 millimeter motor head bolts you see, using a screwdriver and socket-wrench. Remove caked on dirt and grease from the motor covers using a damp cloth dipped in water. Get the motor as clean as you can so you can identify the different bolts.

How to remove a broken piston ring?

In most cases the piston rings can be removed with your fingers, but you may need pliers to help. Insert the new ring and carefully work it around the piston. Lift the remaining pieces of the base gasket from the housing base.

How to remove piston pin from crank case?

Remove any dirt from the outside of the case with an aspirator or vacuum to prevent it from falling into the crank case. Insert a rag in the crank case hole to protect it from dirt and debris.

What is a videotape of a motor rebuild?

Videotape your work -- or diagram the parts -- as you perform the motor rebuild to ensure accuracy. Videotape your work -- or diagram the parts -- as you perform the motor rebuild to ensure accuracy. Jennifer Moore began writing in 2006, specializing in Web content, blogs and forum postings.

How to keep oil from spilling out of a car?

Tighten the four bolts that hold the housing. This keeps the oil from spilling out. Place the piston side into the carburetor hole of the engine. Align the other side to the exhaust port . Replace the head gasket and tighten the bolts evenly. Replace the motor and add oil to lubricate the piston and cylinder.

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