So, here are the detailed steps that you need to follow in order to rebuild your golf cart motor: Disconnect the components that attach the cart to the motor (muffler, cables, etc.), and remove the motor from your cart. Identify and then remove the 10, 12, and 14mm motor head bolts that you see.
What can go wrong in an electric golf cart?
What can go wrong in an electric golf cart?
- Batteries. Batteries can be one of the most common problems that take places in an electric golf car, however it doesn’t have to be with some proper education.
- Ignition. When you love to play golf, then you will be regularly visiting golf courses. ...
- Solenoid. It is one of the essential parts of the golf cart. ...
- Direction Switch. ...
- Controller. ...
- Bottom line. ...
How to make an electric golf cart faster?
Steps to make your Golf Cart Faster:
- Alter the gear ratio
- Use bigger tires
- Increase overall RPM
- Use a high powered battery
- Use a speed chip or magnet
How much energy does an electric golf cart use?
Volts multiplied by amps yields watts as the product, so the result is 1,200 watts. Divide 1.2 kilowatts by an hour and an electric golf cart consumes about 1.2 kWH. Another study done by the Toronto and Region Conservation Authority evaluated the energy use of electric golf carts per hour.
How to rebuild a golf cart battery?
How to Repair Golf Cart Batteries: A Simple Guide
- Open the Battery Compartment. Since golf cart batteries are generally under the front seat this requires that the front seat be lifted out of the cart.
- Clean Corrosion Off the Battery. Wearing gloves and eye goggles for protection, mix 2 tablespoons of baking soda into 1 quart of water and stir well.
- Wash the Paintbrush and Dip Into Water. ...
Can golf cart motors be rebuilt?
When the engine becomes difficult to start or you experience a loss of power and oil compression, you may need to rebuild the club car motor. By rebuilding the motor, you can avoid having to buy a new one. Disconnect the muffler, cables and any other component that attaches to the club cart motor.
Can an electric motor be rebuilt?
The short answer is that an electric motor can be repaired indefinitely. There is a caveat, however: there is a limit to how many times you can simply recondition a motor as repeated varnish dips eventually will require a burnout and rewind.
How do I know if my golf cart motor is bad?
You have enough going on in your life without your golf car refusing to start when you turn the key in the ignition. If your golf car won't start, is slower than it used to be, or is experiencing other technical problems, you could have a bad motor on your hands.
Do electric golf cart motors wear out?
Just like solenoids (mentioned above), your golf cart motor works HARD. When properly taken care of, the typical gas or electric golf cart motor can last many, many years (20 to 30+). But the fact of the matter is, many people neglect taking proper care of their golf cart motor.
Is it worth rewinding a motor?
Having your motor rewound is only about 40% of the cost of purchasing a brand new motor. In addition to saving money, choosing to rewind your motor can also help the environment. The rewind process has a very minimal environmental impact when compared to the carbon costs of creating a brand new motor.
What is the most common cause of motor failure?
Winding insulation breakdown and bearing wear are the two most common causes of motor failure, but those conditions arise for many different reasons....Shaft imbalanceDirt accumulation.Missing balance weights.Manufacturing variations.Uneven mass in motor windings and other wear-related factors.
How do you test a golf cart electric motor?
3:5410:28Testing 36 volt golf cart motor with 12 volt battery - YouTubeYouTubeStart of suggested clipEnd of suggested clipYou just want to connect the two together with this again a2 to s1 with this jumper cable. And youMoreYou just want to connect the two together with this again a2 to s1 with this jumper cable. And you want to take the battery box or positive cable and put it on the s2.
What happens when an electric motor burns out?
When a motor burns out, a short circuit occurs in the windings and the motor ceases to turn. You can test for a short circuit by checking the resistance of the windings with an ohmmeter; a reading of 0 ohms (Ω) indicates a short.
What causes an electric golf cart to lose power?
If the coach goes without charge for a long time, the battery may lack the minimum voltage required to restart. Batteries also lose their efficiency with age. Golf Carts will run for approximately five years before the battery needs to be replaced or the charger will need replacement.
Are all electric golf cart motors the same?
Electric golf carts have two different types of motor options: DC and AC motors. The first type was the most commonly used for years, but a growing number of cart manufacturers are shifting to AC motors.
How can I speed up my electric golf cart?
6 Ways You Can Make a Golf Cart FasterAdd More Torque to Your Golf Cart.Upgrade Your Golf Cart's Motor.Improve the High-Speed Controller of the Cart.Add Better Golf Cart Tires.Use a Higher Powered Golf Cart Battery.Watch the Weight in Your Golf Cart.
How long should an electric golf cart last?
With all other brands-EZ Go, Yamaha, etc... They make them with steel frames and they will rust and eventually break. Longevity ranges between 30-40 years or longer for the various manufacturers.
How to remove golf cart motor head bolts?
Remove all of the 10,12 and 14 millimeter motor head bolts you see, using a screwdriver and socket-wrench. Remove caked on dirt and grease from the motor covers using a damp cloth dipped in water. Get the motor as clean as you can so you can identify the different bolts.
What is a club car motor?
Club car motors are used to power golf carts. These engines are made to withstand about 100,000 hours of use. When the engine becomes difficult to start or you experience a loss of power and oil compression, you may need to rebuild the club car motor. By rebuilding the motor, you can avoid having to buy a new one.
How to keep oil from spilling out of a car?
Tighten the four bolts that hold the housing. This keeps the oil from spilling out. Place the piston side into the carburetor hole of the engine. Align the other side to the exhaust port . Replace the head gasket and tighten the bolts evenly. Replace the motor and add oil to lubricate the piston and cylinder.
How to remove a broken piston ring?
In most cases the piston rings can be removed with your fingers, but you may need pliers to help. Insert the new ring and carefully work it around the piston. Lift the remaining pieces of the base gasket from the housing base.
How to remove piston pin from crank case?
Remove any dirt from the outside of the case with an aspirator or vacuum to prevent it from falling into the crank case. Insert a rag in the crank case hole to protect it from dirt and debris.
What is a videotape of a motor rebuild?
Videotape your work -- or diagram the parts -- as you perform the motor rebuild to ensure accuracy. Videotape your work -- or diagram the parts -- as you perform the motor rebuild to ensure accuracy. Jennifer Moore began writing in 2006, specializing in Web content, blogs and forum postings.
How to make a thin seal on a gasket?
Add a small amount of transmission oil to lubricate these parts. Add a small amount of silicone to the base where the new base gasket goes . Push the gasket into the silicone and squeeze more silicone on top of the gasket to create a thin sealing film.
