By rebuilding the motor, you can avoid having to buy a new one. Disconnect the muffler, cables and any other component that attaches to the club cart motor. Unfasten the bolts that hold the motor to the mount. Pull the motor from the golf cart.
Full Answer
How do you remove a motor from a golf cart?
Unfasten the bolts that hold the motor to the mount. Pull the motor from the golf cart. Remove all of the 10,12 and 14 millimeter motor head bolts you see, using a screwdriver and socket-wrench.
Do you need to hire a professional to replace your golf cart?
Whether you own an electric or gas golf cart, it’s going to face some technical issues down the road. With frequent use, problems with the battery, tires, and other parts are extremely common. When the time comes to dealing with some of these complications, you have the option to hire professional help.
What should I do if I Have Issues with my cart?
If you have issues then please give us a call @ 1-803-548-7205. Note: High speed gears are not recommended for carts with the Bandit upgrade. Note: Motor temperature is very important in the longevity of any motor.
Can You rebuild a club car motor?
Club car motors are used to power golf carts. These engines are made to withstand about 100,000 hours of use. When the engine becomes difficult to start or you experience a loss of power and oil compression, you may need to rebuild the club car motor. By rebuilding the motor, you can avoid having to buy a new one.
Can you fix motor windings?
The short answer is that an electric motor can be repaired indefinitely. There is a caveat, however: there is a limit to how many times you can simply recondition a motor as repeated varnish dips eventually will require a burnout and rewind.
Can golf cart motors be rebuilt?
By rebuilding the motor, you can avoid having to buy a new one. Disconnect the muffler, cables and any other component that attaches to the club cart motor. Unfasten the bolts that hold the motor to the mount. Pull the motor from the golf cart.
How do you rebuild an electric golf cart motor?
1:005:27golf cart electric motor rebuild - YouTubeYouTubeStart of suggested clipEnd of suggested clipWell I'm going to show you quickly my technique for putting them on in case you're fixing your motorMoreWell I'm going to show you quickly my technique for putting them on in case you're fixing your motor and you're just having the hardest time. With this and it's pretty simple let me show.
What are the 4 terminals on a golf cart motor?
If you're unsure if it is working, it is simple to test. There are four terminals on a solenoid: usually two large and two small. The small terminals are connected to the battery, and the large terminals are connected to the motor. Disconnect all wires from the two large terminals.
How can I make my electric golf cart go faster without upgrading?
How to Make an Electric Golf Cart Faster Without UpgradesWash Your Cart Properly. ... Inspect the Batteries. ... Refill the Battery Water. ... Check the Gas Pedal and Linkage. ... Measure the Tire Pressure. ... Charge Up Your Battery Unit. ... Lighten Up Your Cart's Weight.
How do you upgrade a golf cart motor?
1:1113:52How To Upgrade Your Golf Cart Motor - Install, Torque, and Speed TestYouTubeStart of suggested clipEnd of suggested clipGo from the controller. And solenoid to the motor a 2 gauge a 1 cable comes from the controller. AndMoreGo from the controller. And solenoid to the motor a 2 gauge a 1 cable comes from the controller. And the a 2 cable comes from the solenoid.
How do I know if my electric golf cart motor is bad?
You have enough going on in your life without your golf car refusing to start when you turn the key in the ignition. If your golf car won't start, is slower than it used to be, or is experiencing other technical problems, you could have a bad motor on your hands.
How do you make a golf cart go 35 mph?
15:1121:34How To Make Golf Cart Run 35 MPH | Navitas 5kw AC Conversion on ...YouTubeStart of suggested clipEnd of suggested clipNext thing we're gonna go to settings to the tire diameter we're gonna put in the overall height forMoreNext thing we're gonna go to settings to the tire diameter we're gonna put in the overall height for our tire diameter - 23.
How do you make an electric golf cart go faster?
6 Ways You Can Make a Golf Cart FasterAdd More Torque to Your Golf Cart.Upgrade Your Golf Cart's Motor.Improve the High-Speed Controller of the Cart.Add Better Golf Cart Tires.Use a Higher Powered Golf Cart Battery.Watch the Weight in Your Golf Cart.
How do you Ohm a golf cart motor?
1:053:48How to test, wire and run a Series Wound motor! - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo you see what you're doing is you're flipping clarity of either the um armature. Or you'reMoreSo you see what you're doing is you're flipping clarity of either the um armature. Or you're flipping the clarity of the fields. Put them back in series and it'll spin the opposite. Direction.
Are golf cart motors interchangeable?
The motors and controllers are in no way interchangeable between a series and separately excited system, so be sure to educate yourself prior to ordering.
Are all electric golf cart motors the same?
Electric golf carts have two different types of motor options: DC and AC motors. The first type was the most commonly used for years, but a growing number of cart manufacturers are shifting to AC motors.
How to remove golf cart motor head bolts?
Remove all of the 10,12 and 14 millimeter motor head bolts you see, using a screwdriver and socket-wrench. Remove caked on dirt and grease from the motor covers using a damp cloth dipped in water. Get the motor as clean as you can so you can identify the different bolts.
How to remove piston pin from crank case?
Remove any dirt from the outside of the case with an aspirator or vacuum to prevent it from falling into the crank case. Insert a rag in the crank case hole to protect it from dirt and debris.
How to keep oil from spilling out of a car?
Tighten the four bolts that hold the housing. This keeps the oil from spilling out. Place the piston side into the carburetor hole of the engine. Align the other side to the exhaust port . Replace the head gasket and tighten the bolts evenly. Replace the motor and add oil to lubricate the piston and cylinder.
How to remove a broken piston ring?
In most cases the piston rings can be removed with your fingers, but you may need pliers to help. Insert the new ring and carefully work it around the piston. Lift the remaining pieces of the base gasket from the housing base.
How to make a thin seal on a gasket?
Add a small amount of transmission oil to lubricate these parts. Add a small amount of silicone to the base where the new base gasket goes . Push the gasket into the silicone and squeeze more silicone on top of the gasket to create a thin sealing film.
What is a videotape of a motor rebuild?
Videotape your work -- or diagram the parts -- as you perform the motor rebuild to ensure accuracy. Videotape your work -- or diagram the parts -- as you perform the motor rebuild to ensure accuracy. Jennifer Moore began writing in 2006, specializing in Web content, blogs and forum postings.
What is a club car motor?
Club car motors are used to power golf carts. These engines are made to withstand about 100,000 hours of use. When the engine becomes difficult to start or you experience a loss of power and oil compression, you may need to rebuild the club car motor. By rebuilding the motor, you can avoid having to buy a new one.
How to prevent battery malfunction in golf cart?
To reduce the risk of battery malfunctions, do general maintenance on a regular basis by making sure your batteries are properly watered and free of corrosion. The most obvious sign of an issue with the batteries is when your golf cart doesn’t start. The first thing to do in this case is to fully charge your battery.
What are the problems with electric golf carts?
With frequent use, problems with the battery, tires, and other parts are extremely common.
How to fix a flat tire that won't inflate?
If a flat tire refuses to inflate due to a leak, replace it. Begin by raising your car with car jack. Then, unscrew the lug nuts, and remove the tire and wheel rim. Then, replace the old tire with a new one.
Why is my golf cart not clicking?
When the solenoid isn’t working properly, you might stop hearing the clicking sound, and your cart might have intermittent issues starting. If your battery is working well and your car is having trouble starting, it might be time for a solenoid replacement. Properly maintaining your golf cart will help to ensure it’s in prime condition ...
What to do if your cart doesn't start?
The first thing to do in this case is to fully charge your battery. If after doing this, your cart still doesn’t start, then your battery is probably dead. Before changing the battery, take a look at the terminal cables to see if they’re the root cause of the problem by cleaning them and making sure they look alright.
What is a solenoid on a golf cart?
A solenoid is a cylindrical coil of wire responsible for carrying electric current to the motor. It’s not uncommon for this part to stop working because it has to work constantly when you use your golf cart.
How to find tire pressure?
To find the right pressure, check the air pressure rating in each tire’s rim. Then, with an air pump, inflate each tire to the appropriate pressure.
How to protect motor studs from getting bent?
Box your motor up using a good quality cardboard box, add packing as to protect the motor studs from getting bent and help prevent the armature from coming out of the motor housing.
How to lift rear wheels off the ground?
Use a floor jack under the rear end center section to lift the rear wheels off the ground. Make sure you can turn the wheels by hand. Mark and remove all four motor wires. Use the below diagram and a fully charged 12 volt car battery.
Why is the motor coupler on the armature inspected?
The motor coupler on the armature is inspected to make sure it doesn’t have excessive wear ( we don’t replace motor couplers). The armature then is high speed balanced to insure a smooth acceleration, no vibration at high speeds and then a high quality bearing is installed.
What is the battery pack on a golf cart?
The battery pack is the heart of the golf cart and without a good quality battery pack you’re never going to get full potential out of any performance upgrades! Make sure your brakes are not dragging, you should be able to push and pull your cart with the brakes released on flat terrain.
Can you run a DCS motor on a PDS?
You can use a PDS motor on a DCS cart because no speed sensor is used on the DCS cart. However, you can not run a DCS motor on a PDS cart with stock controller because the controller is set up to read the speed sensor pulse.
How to make a golf cart go forward?
If yours is the rocker switch that you use to make the golf cart go forward or reverse than place it in the middle position. Or if yours is the bulky knob down in front of the bottom seat then place it in the straight up or neutral position. Thirdly, lift the seat and place the tow/run switch in the “tow” position.
Where is the tow switch on a golf cart?
On the older Club cars, the tow/run switch is located at the top of the battery compartment toward the front under the seat and also at the top in the middle of the four twelve volt batteries.
How fast can a golf cart go?
This is the reason that most golf cart manufacturers suggest not to exceed speeds of five to eight miles per hour while towing the golf cart. Higher speeds produce higher motor rpms which lead to devastating heat!
Where is the shifter knob on a golf cart?
This is an absolute must if your golf cart is a series cart. These are the carts that have a bulky shifter knob located down in front of the bottom seat. Secondly, place the shifter on the FNR switch in the neutral position. If yours is the rocker switch that you use to make the golf cart go forward or reverse than place it in the middle position.
What happens when the armature rpm is high?
This extreme heat melts the brush holder and them burns the field coils and ultimately explodes the windings of the armature which in turn wipes out the motor and eventually locks up.
Do you need a wrench for a golf cart?
I realize most people do not carry wrenches with them when using a golf cart, however even if you can use a pair of pocket pliers it is advisable to unhook the electrical connection of the batteries to the golf cart. This is an absolute must if your golf cart is a series cart.
Do golf carts break down?
Unfortunately, there are times that they decide it’s quitting time and that they need a break. These times seldom ever happen at a convenient time. You know, like in your garage or at the cart barn. The golf cart will usually break down during usage whether out on the back nine or while your kids have it down at the community center swimming in ...
