How to troubleshoot your club car golf cart?
Club Car Golf carts have evolved many times since 1975, and although the basic electrical design has stayed close to the same, there are small differences. These differences are important when troubleshooting your cart. 1. Battery connections 2. Discharged batteries 2. Failed switch 1. Loose Wires 2. Failed Switch 3. Cam not Activating Micro Switch
Can you replace the ignition switch on a Club Car CART?
Although the basic working and mechanism of most of the carts are the same, there still are minor differences in the internal workings. So, if you are looking to replace the ignition switch of a Club Car golf cart, the steps that you followed for the E-Z-GO may not help.
What should I do if my golf cart key switch is loose?
If you see that the wire plug is hanging free from the starter assembly or appears dislodged, plug it back into the solenoid or re-seat the plug and attempt to restart your golf cart. Replace the golf cart key switch wire if the connector to the key switch or solenoid is significantly frayed or corroded.
Where is the ignition wire on a golf cart starter?
Locate the ignition wire on your golf cart. This wire goes from the golf cart key switch assembly to your cart's starter. Visually inspect the solenoid area of the starter, where the key switch wire plugs into the cart. On some cart models, this end of the key switch wire can become dislodged during use on rough terrain.
How do you test a club car key switch?
Testing a Club Car Ignition SwitchFind the back and red wires on the back of your battery pack.Connect the black wire to the negative terminal and the red to the positive.Keep the cart turned off while you work on it.Check the wires with a probe meter while the cart is off – only one wire should have a charge.More items...
How do you bypass a golf cart key switch?
This process includes these steps:Turn off the ignition switch to minimize your risk of electrocution. ... Locate the wires for your cart's ignition switch. ... Use wire snips to cut these wires away from their connectors. ... Touch the engines together carefully to bypass the ignition switch and send power to your engine.More items...
Is there a reset button on a Club Car golf cart?
Electric golf cart motors have a reset button on their chassis which is designed to put your motor back into its original factory state. While it doesn't repair damage that may have occurred to the motor over the years, obviously, it does help to overturn any changes to the operation which may have occurred.
How do you replace a golf cart switch?
0:072:36Golf Cart DIY F&R Switch Repair - YouTubeYouTubeStart of suggested clipEnd of suggested clipRight here the switch is a two-piece switch. So we can take it apart. Basically just gingerly getMoreRight here the switch is a two-piece switch. So we can take it apart. Basically just gingerly get the tabs open and you see this half of the switch wants to fall we'll go ahead and get the other one.
How do you start a Club Car golf cart without a key?
Insert the tip of your screwdriver in the ignition switch's slot. Move the screwdriver up and down gently but firmly until you can turn the tool around the same way you would turn a key. This should fire up the cart.
What happens when golf cart solenoid goes bad?
What Happens To Your Golf Cart When The Solenoid Goes Bad? The large contacts in a gas golf cart may refuse to release, causing the starter to run even after turning off the ignition.
How do I reset my club car controller?
Easily Reset the Club Car Golf Cart OBCKey switch to off.Set forward/reverse to neutral.Put tow/run switch to tow.Disconnect the negative battery terminal from the battery pack.Put the tow/run switch to run.Put forward/reverse switch to reverse.Put key switch to on.More items...
Do Club Car golf carts have fuses?
Club Car carts are like Yamaha and EZGO in that they have their fuse boxes in pretty specific locations that make them easier to access and repair. For example, those who may still be rocking a 1986 CC DS gas Club Car cart – and we envy you if you've got that baby still running – has the fuse box behind the dash.
How do you bypass OBC on a club car?
To bypass the OBC you will need to connect a 12 gauge black wire from the negative terminal of this battery to where the black wire attaches to the back of the receptacle. That's it folks; you're done!
How do you test a golf cart Micro Switch?
Using a jumper wire, jump the power from the 48V positive terminal to the small positive terminal on the solenoid. Turn the key of the cart to the ON position and press the accelerator. Check if the wheels are turning normally. If the wheels aren't turning, recheck the jumper connections and try steps 3 and 4 again.
What wires go to the ignition switch?
The colors of the wires that go to the ignition switch are red, black, white-Red, and white black.
How do you bypass a solenoid on a golf cart?
To bypass the solenoid of your golf cart, simply connect both the large side wires of terminals of the solenoid. And after making the connection, attempt to start the cart. If you fail to start, this is an indication that there is no problem with your solenoid.
How do you bypass the ignition switch to start a car?
All you have to do is connect to identify the ignition coil and the battery. Connect the positive terminal of the battery to the positive side of the ignition coil. Also, identify the starter solenoid and connect it to the positive terminal of the battery.
Can you make a copy of a golf cart key?
Can You Get a Copy of a Golf Cart Key Made? Yes, you can easily get a copy of a golf cart key made by a golf cart manufacturer, retailer, or locksmith.
How do you hotwire a gas golf cart?
InstructionsEnsure that power to the cart is turned on.Locate the two wires connected to the cart's ignition. ... Cut the wires and strip the ends.Touch the ends of the wires together to force the engine to turn over without turning the ignition.Secure the wires together with electrical tape.
Are golf cart keys interchangeable?
A key will not work on all golf carts. Instead, they are limited to the vehicles manufactured by that company. For example, if you lost the keys to your E-Z-Go TXT Elite, you would not be able to use a Clubcar cart key. Therefore, in most cases, golf cart keys are universal relative to the manufacturer.
How to remove ignition switch?
Remove the face nuts with a pair of pliers. Now, the ignition switch can be removed easily.
What to do if you can't wire a key switch?
If you are unable to wire it correctly, it may be a good idea to consult a key smith to get the key switch changed.
How to make a shopping cart start when the key is in ON position?
One of the solutions to this issue would be to use a toggle switch. Try wiring it in such a way that the cart would start only if the key is in ON position while the switch is in the OFF position. And by default, keep the switch in ON position. This way the cart will not work unless a person knows this particular arrangement.
How to check if key switch is working?
If you wish to check if the key switch is functioning properly, follow these steps. There are two probe wires present in the battery pack – a black and a red. Connect the black probe wire to the 36v negative terminal of the battery pack. The red probe wire should be connected to the back of the battery pack.
What wires are used for toggle switch?
This is the connection from the battery. Usually, it is a red/ white wire which will be used for this purpose. This will need to be connected to the solenoid, V/R field, ignitor amidst others.
Can you replace the ignition switch on a club car golf cart?
So, if you are looking to replace the ignition switch of a Club Car golf cart, the steps that you followed for the E-Z-GO may not help. A few minor modifications may have to be made.
Do all golf cart keys have the same key?
Yes, all club car golf cart keys are the same. The downside of owning a golf cart is that the key switch can be easily accessed using any key from the same manufacturer. If you have a single key from a particular manufacturer, you can easily use it to open all the carts made by them.
Why replace the key wire on a golf cart?
Replace the golf cart key switch wire if the connector to the key switch or solenoid is significantly frayed or corroded. Over time, corrosion will build up on the ends of the wire due to exposure to damp weather. Significant corrosion build-up can prevent your cart from starting consistently and ultimately result in the cart failing to start.
How to restart a golf cart?
If you see that the wire plug is hanging free from the starter assembly or appears dislodged, plug it back into the solenoid or re-seat the plug and attempt to restart your golf cart.
What direction does a golf cart transmission selector go?
Confirm that your golf cart transmission selector switch is set fully to the forward, reverse or park direction , depending on your model of golf cart. If the switch is partially set in between modes, it can result in your cart failing to start correctly.
Can a golf cart have a key switch?
No matter what brand of golf cart you own, it will eventually have problems starting due to normal wear and tear. These problems can range from minor to major. A common area for golf cart owners to troubleshoot is the golf cart key switch. By troubleshooting, identifying and repairing the switch yourself. you can save money on a mechanic.
When did golf carts evolve?
Club Car Golf carts have evolved many times since 1975, and although the basic electrical design has stayed close to the same, there are small differences. These differences are important when troubleshooting your cart.
What is a golf cart?
Golf carts are also known as golf cars. The term "cart", in its purest sense, refers to a vehicle that does not travel under its own power. Golf cars, however, are most commonly referred to as golf...
What is a speed controller?
The speed controller measures out current and battery voltage to the electric vehicles' motor to raise and lower speed on the golf cart. It monitors the state of the motor and generates signals to...