Use a jack to lift the cart from the rear end. The drive belt should then be removed. The easiest way is to rotate the clutch towards the cart’s rear to slip off the belt. Remove the belt and keep it aside. Use the 8mm wrench to disconnect the ‘DF’ wire from the starter.
How to remove a flywheel from an EZGO golf cart?
Some of the important tips to remove a flywheel are as follows: It is better to get hold of a puller to remove the flywheel from an EZGO golf cart. Then use a plate to drill the holes to match the flywheel. Behind the flywheel, put a socket or large nut behind it. Use the flywheel bolts to pull it off.
How to remove a clutch from a golf cart?
Before beginning the golf cart clutch removal of either clutch, you must first remove the drive belt. At rest, it is loose enough where you can just work it over the clutches. Once removed, you can then remove the drive clutch. Using an air gun, remove the center bolt and centering washer from the drive clutch.
Why can’t i remove the motor from my EZGO TXT golf cart?
Some users of the EZGO TXT electric golf cart miss the snap ring that holds the input shaft. The shaft in turn holds the motor. On most occasions, the difficulty in removing the motor from its place in a golf cart is due to the rust that would have developed all around.
How do I repair my EZ GO golf car?
To repair a crack in the canopy or body, use a fiberglass repair kit. Tires on EZ Go golf cars are tubeless, so you can repair them as you would a car tire.
How do I take apart my EZ Go golf cart?
6:569:35EZGO TXT Body Removal | How to Remove Golf Cart Body | Episode 1YouTubeStart of suggested clipEnd of suggested clipAcross the backyard you've got four little round tabs these tabs have to be pried out and then underMoreAcross the backyard you've got four little round tabs these tabs have to be pried out and then under each one is a 7/16 bolts we'll take those out and get started we're just about done now.
How do you remove an axle from a golf cart?
How do I remove the rear axle on a Club Car golf cart?Remove the rear wheel of the golf cart.Take off the brake drum from its place.Insert a 90-degree snap ring pliers through the holes in the hub and remove the snap ring.Slide the axle out of its position.
How do I remove the motor from my EZ Go golf cart?
3:109:45EZGO High Torque Electric Motor Swap | How To Install Golf Cart MotorYouTubeStart of suggested clipEnd of suggested clipOff while it's up in the air let's go ahead and we want to loosen and remove the rear shock thatMoreOff while it's up in the air let's go ahead and we want to loosen and remove the rear shock that gives you direct access. So you can unbolt it loosen everything and put it right out the side.
How do I take my EZ GO body off?
1:355:35How to Install an E-Z-GO TXT Body and Cowl - YouTubeYouTubeStart of suggested clipEnd of suggested clipNow lift the floormat to expose the five rivets securing the body to the floorboard. And removeMoreNow lift the floormat to expose the five rivets securing the body to the floorboard. And remove those with a drill. Remove the six rivets on top securing the body and C hinge plates to the frame.
Why do golf carts wobble?
Check whether the tire is properly seated and also check for proper wheel alignment. Sometimes if the wheel alignment is not proper, it could make the cart wobble. The lug nuts and hubs in the wheel could also cause this problem. If one of the hubs is missing or bent at an odd angle, the cart could wobble.
Do golf carts have differentials?
The differential and transmission are vital to your E-Z-GO cart's smooth function. The differential transmits torque to the golf cart wheels and allows them to turn at different speeds, especially on turns and curves.
How do I change the engine on my EZ GO TXT?
0:1612:391996+ EZGO TXT 36v/48v Motor Swap / Install ... - YouTubeYouTubeStart of suggested clipEnd of suggested clipNow we've got the seat off we're going to remove the motor cover which it has one two screws rightMoreNow we've got the seat off we're going to remove the motor cover which it has one two screws right there. And then three on the back. Side now that i've got all five screws.
How do you remove an armature from a golf cart motor?
0:301:56How To Remove The Motor Armature - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo what you want to do is get a hammer just like this and a flathead screwdriver. You want to justMoreSo what you want to do is get a hammer just like this and a flathead screwdriver. You want to just tap on the end no the front end. Oh. Coming out you guys what a wiggle. The armature gently.
How do you remove a stuck golf cart motor?
To solve this problem, apply a few coats of WD-40 or PB Blaster around the spline and spline coupler and let it stay overnight. Shake, pull and tap on the armature a few times the next day until it comes off. The other option is to remove the rear tires and axle from the cart.
Which ezgo do I have?
The serial number and manufacturer's number for these EZGO golf cart models can be found on a plate located under the glove box on the passenger's side of the vehicle. The serial number is either six or seven numbers and does not indicate the model year. The manufacturer's number does reflect the model year.
What is a ezgo TXT golf cart?
The EZGO TXT Valor is the latest golf cart from Textron belonging to its 2020 edition. It is a gas-powered vehicle. It features a continuously variable transmission (CVT), and a rear axle ratio of 11.47:1. It has one 12V battery. The Valor's engine generates 13.5 horsepower.
What is ezgo golf cart made of?
New Doubletake EZ-GO TXT Golf Cart Titan Body Kit in Yellow is made of ABS Acrylic Plastic with a High Gloss Finish Light Cutouts in Front and Rear Doubletake Light Kit Package Required.
Where is the reset button on a ezgo golf cart motor?
Locate the motor Remove the panel so the electric motor is visible. Electric motors usually include reset buttons that can perform similar to circuit breakers. Look in the area where several electrical wires enter the motor and locate a small red button. This is the reset button.
How do you troubleshoot an electric EZ Go golf cart?
Things to Keep in Mind Before TroubleshootingEZGO golf cart batteries aren't perfect right away.Sticky accelerators are perfectly normal and can be fixed easily.Keep your cart stable.Make sure your charging wall socket isn't faulty.Keep your tire pressure stable.Troubleshooting the speed controller.
How do you test a golf cart motor?
3:5410:28Testing 36 volt golf cart motor with 12 volt battery - YouTubeYouTubeStart of suggested clipEnd of suggested clipYou just want to connect the two together with this again a2 to s1 with this jumper cable. And youMoreYou just want to connect the two together with this again a2 to s1 with this jumper cable. And you want to take the battery box or positive cable and put it on the s2.
How do you rebuild a golf cart motor?
0:545:27golf cart electric motor rebuild - YouTubeYouTubeStart of suggested clipEnd of suggested clipPretty hard keeps it pushed in nice pressure. Well I'm going to show you quickly my technique forMorePretty hard keeps it pushed in nice pressure. Well I'm going to show you quickly my technique for putting them on in case you're fixing your motor and you're just having the hardest time.
How to change motor on Ezgo cart?
How to change the motor on a Electric EZGO: The first step is to remove the wires connecting the battery pack to ensure that the cart has no power. It is advisable to use protective gloves. Do not use wristwatch, rings or jewelry.
How to yank a cart motor out?
Another simpler way to yank the motor out would be to remove the left side rear wheel of the cart out. You can then place the jack (if it is a hydraulic one) beneath the motor. This way, once you have removed all the cables connected to the motor and the bolts, it becomes very easy to remove the motor.
How to remove the engine on a 2001 Ezgo?
Here’s how you do it: You have to remove the 8 bolts holding the engine in place. You should remove all attachments such as cables, filters and ignition wires. The engine can then be pulled up. Mind the weight of the engine; it’s around 80 pounds.
How to remove PDS motor?
Here are the steps to remove a PDS motor: You must first put the Run-Tow/Maintenance switch to Tow/Maintenance. Disconnect the wires connecting the battery. Disconnect and remove all the wires and cables connected to the motor. You should then remove the snap ring and the speed sensor from the motor end cover.
Why is it so hard to remove a golf cart motor?
On most occasions, the difficulty in removing the motor from its place in a golf cart is due to the rust that would have developed all around. It won’t come off so easily and you can’t use too much force as it may damage some of the other parts.
Can you pull an EZGO cart up?
For starters, the input shaft could be jammed or broken, making it difficult for you to pull the motor up. You can use a hammer mildly to slowly tap and pull it off the hold and pull it up. The other issue you may face with the older models of EZGO carts is where the motor could be welded to the body.
Do E-Z-Go Golf Carts have titles?
E-Z-Go Golf Carts, unlike vehicles, do not have a title, but they do have serial numbers. If you are buying a golf cart, it is essential to check the serial number to ensure you do not buy a stolen one. Each E-Z-Go Golf cart has a unique serial number that you can use to identify your golf cart.
Where is the E-Z-Go Cart Serial Number
As mentioned above, all E-Z-Go Golf carts have unique serial numbers. These numbers are essential when buying replacement parts for your golf cart. Textron Specialized Vehicles has been building golf carts for a long time, and the serial numbers are placed on different parts of the golf carts.
How do I push my E-Z-Go Golf Cart?
It can be frustrating when your battery is flat and your golf cart will not roll. To push it to the nearest charging or gas station, you need to release the motor brake. Follow these easy steps to do that.
Why does my E-Z-Go golf cart not move
There are several reasons why your cart refuses to move, but you should check the battery before anything else. If the battery is charged, here are some other reasons why your golf cart will not move.
Are all E-Z-Go Golf carts electric?
No, there are both electric and gas-powered E-Z-Go Golf carts available. Bear in mind that there are several models you can drive on the street, but those are all-electric. These electric models run on batteries that you have to charge at least every 24 hours, depending on how much you use them.
How to tell the Assembly year of my E-Z-Go golf cart
The placement of serial numbers is discussed above, and you will find the manufacturer’s number right next to it. The manufacturer’s number consists of one letter and 3 or 4 numbers. The last two numbers indicate the last two digits of the year of assembly.
How to service E-Z-Go Golf Cart
Like all vehicles, E-Z-Go golf carts require regular maintenance to enhance longevity and performance. You should ensure that your golf cart is serviced after every six months of use. That will ensure that you spot problems and repair them early, which will help reduce repair costs. Here are essential guidelines for E-Z-Go golf cart maintenance.
How to repair a crack in a golf car canopy?
To repair a crack in the canopy or body, use a fiberglass repair kit. Tires on EZ Go golf cars are tubeless, so you can repair them as you would a car tire. Perform regular maintenance on EZ Go golf cars to keep them in prime condition. For electric models, this includes making sure the tires are properly inflated and cleaning ...
Can you fix an EZ Go golf car?
From fixing a cracked canopy to replacing the battery, many repairs can be done on your own. However, more complex issues with the drive mechanism, accelerator assemblies and axles, should be handled by a pro.
What size flywheel is used on a Yamaha G16?
There are various puller sizes that accompany golf carts. The most common is a Flywheel 3 jaw puller that comes in various sizes from 6 inches to 9 inches. Sometimes the center shaft can be drilled or tapped and sometimes it may not be either.
How to remove flywheel on EZGO?
The flywheel of an EZGO, be it the Workhorse or Medalist can be removed by following these steps: Find out the two dome head screws in the flywheel which seems they are there for no particular reason. Remove the two screws and you would find two holes to connect a puller. Protect the end of the crankshaft from the puller.
How to remove a Yamaha G1 flywheel?
The G1 from Yamaha can be removed via the following steps: Use a bit of penetrating oil and wait for some time. Apply a bit of medium level of heat. Mark the timing plate once done.
How to check if a flywheel is off?
You can do so by following the below steps: Use penetrating oil and wait for some while. Then check if the flywheel gets off. Another option would be to use a bit of heat to check if the flywheel comes off. Set a mark on the timing plate . After the crank seal is removed, it can be reinstalled at the correct time.
How to keep woodruff key in position?
Make sure the end of the crankshaft stays apart from the puller. The woodruff key should be kept in position during the exercise. Check the oil tank, be mindful to get any obstacles removed during the process. Make sure that the fins of the fan are not damaged while the removal is taken place.
How to protect crankshaft from puller?
Be mindful that the woodruff key is kept in position during the exercise. If there is any material struck in the oil tank , be mindful to get it removed during the process.
Can a flywheel be removed without a puller?
The puller remains a very important tool without which a flywheel cannot be removed. Make sure that the flywheel gets connected to a puller by removing both screws in the surface of the flywheel. Sometimes you may face a stubborn flywheel which may make life hard for you.
CVT Components
On a golf cart, the CVT is comprised of three parts; the drive clutch or primary clutch on the engine, the driven or secondary clutch on the differential, and the belt which connects the two. As the rpms of the engine increase, the drive clutch spins with it and with the use of flyweights and centrifugal force, the clutch pulls inward on the belt.
Drive Clutch
Let’s start with the removal of the drive (primary) clutch which is mounted on the crankshaft sticking out of the engine. Before beginning the golf cart clutch removal of either clutch, you must first remove the drive belt. At rest, it is loose enough where you can just work it over the clutches. Once removed, you can then remove the drive clutch.
Driven Clutch
As for the driven or secondary clutch, although it may seem easier to remove, it is often the hard one to tackle. When the bolt is removed from the center of the driven clutch, there is literally nothing else holding it on. It is not generally a tapered fit like is used on the drive clutch.