Required tools to remove golf cart clutch
- Clutch puller. It is absolutely impossible to remove the clutch without a clutch puller. ...
- Air gun. An air gun is required in the clutch removal process to unscrew the bolts. An air gun is basically a screwdriver powered with electricity or battery.
- Rubber hammer. A Rubber hammer is a small and inexpensive tool. It is a multi-purpose, must-have item for your toolbox and can be required in the procedure under discussion.
- Machine oil. Machine oil is not an essential component. However, if your cart’s clutch has not been removed or worked upon for a long time period, impurities like dust, ...
How to remove a clutch from a golf cart?
Before beginning the golf cart clutch removal of either clutch, you must first remove the drive belt. At rest, it is loose enough where you can just work it over the clutches. Once removed, you can then remove the drive clutch. Using an air gun, remove the center bolt and centering washer from the drive clutch.
How do you remove the drive belt on a golf cart?
1 First of all, identify the right clutch puller according to the VIN number of the golf cart you are operating. 2 Then use it to remove the drive belt very carefully from the primary and the secondary clutch. 3 After the belt is removed, you will need an air gun to loosen the central bolt that holds the secondary clutch. ...
Do DS Golf Carts have clutches?
Club Car DS golf carts can also have problems with the clutch. The main reason behind these problems is that the clutch in the golf carts performs the same function as those in normal cars, but their method of working is way different from each other. Most people end up having problems with the clutch settings.
What tools do you need to remove a clutch from a car?
There are a few tools that you will need, whether you are removing the clutch or adjusting it. They are the clutch puller, an air gun, machine oil, and a rubber hammer. It is necessary to be gentle in the process because if you use excessive force, then the transmission may be damaged.
How do you remove a clutch without a clutch puller?
0:102:39How to remove ski-doo clutch with water, without puller - YouTubeYouTubeStart of suggested clipEnd of suggested clipThe same rotation you you have to screw the bolt. So you turn it clockwise. Very very tight and youMoreThe same rotation you you have to screw the bolt. So you turn it clockwise. Very very tight and you actually you put enough just to fit in the hole.
How do you take the clutch out of a golf cart?
2:337:16Yamaha Golf Cart Primary Drive Clutch | How to Remove and InstallYouTubeStart of suggested clipEnd of suggested clipUp okay now take the main bolt out. Now that I've got this main bolt loosens with an air ratchet.MoreUp okay now take the main bolt out. Now that I've got this main bolt loosens with an air ratchet. Take a large screwdriver stick between the spider push it down just as help steady.
How do you make a clutch removal tool?
0:293:32Clutch Removal Tool, Make your own small engine tool - The Garage ...YouTubeStart of suggested clipEnd of suggested clipAnd then we had two I think these are number two flathead screw drill bits that a little bit have aMoreAnd then we had two I think these are number two flathead screw drill bits that a little bit have a little bit of extension here that can go up with a hex end just random I hate flathead.
How do you remove a clutch bolt on a golf cart?
0:2214:32HOW TO REMOVE AN EZGO GOLF CART WISCONSIN ... - YouTubeYouTubeStart of suggested clipEnd of suggested clipPut it on its head. And i'll just take a chisel. And a sledgehammer.MorePut it on its head. And i'll just take a chisel. And a sledgehammer.
How do you rebuild a clutch on a EZ Go golf cart?
0:395:37GBoost E Z GO ClutchKit CKSDEZ19 - YouTubeYouTubeStart of suggested clipEnd of suggested clipFor this cart loosen the leaf spring bolt and slide it back so you'll have room to remove bothMoreFor this cart loosen the leaf spring bolt and slide it back so you'll have room to remove both clutches and belt. Now we can remove both bolts for the driven.
How do I know if my EZ GO clutch is bad?
A sudden inability to maintain even slow speeds when heading uphill or changing elevation. Slowing down to a crawl, then speeding up, then slowing again, seemingly without reason. Jolting during startup. A 'cranking' sound when starting up the golf cart.
How do you remove a clutch with water?
0:391:52Snowmobile clutch removal, water method - very easy! PowerModz!YouTubeStart of suggested clipEnd of suggested clipThe water inside the clutch here you're going to see it fill. Up don't worry it's not going to go inMoreThe water inside the clutch here you're going to see it fill. Up don't worry it's not going to go in your motor. Make sure you're wearing your safety glasses thread your bolt. In.
What is a pin clutch remover?
Helping tool to remove rubber pin back clutches from Enamel Pins. If you have to handle a lot of pins, it saves times and can prevent sore fingertips. You simply slide the pin down the top (ears) to make the clutches pop off, which are collected in the body.
How do you use a clutch basket tool?
0:502:45Tusk Motorcycle Clutch Holding Tool - YouTubeYouTubeStart of suggested clipEnd of suggested clipDirectly across from each other. On the diameter of the inner hub. And then I'm going to put just aMoreDirectly across from each other. On the diameter of the inner hub. And then I'm going to put just a tiny bit of pressure to clamp that down a lot of guys will make the mistake.
How do you change a clutch on a gas golf cart?
2:596:41Yamaha G9 Clutch Installation How-To - YouTubeYouTubeStart of suggested clipEnd of suggested clipIn order to remove the original clutch. You'll need to order a clutch puller bolts which is soldMoreIn order to remove the original clutch. You'll need to order a clutch puller bolts which is sold separately on our website.
How does a golf cart clutch work?
0:463:28How a golf cart CVT slip drive clutch works - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd the rear drive clutch actually separates it widens causing the belt to drop down into the clutchMoreAnd the rear drive clutch actually separates it widens causing the belt to drop down into the clutch.
How do you install a secondary clutch on a Yamaha golf cart?
6:1216:27Yamaha Drive G29 and Drive 2 Clutch Kit Installation - YouTubeYouTubeStart of suggested clipEnd of suggested clipBut i have seen a lot of guys just make something with stuff that they have laying around the garageMoreBut i have seen a lot of guys just make something with stuff that they have laying around the garage. Now it can be as simple as just using a piece of angle iron. And a piece of all thread.
How do you take apart a CVT clutch?
0:304:04Scooter CVT Clutch Removal & Installation How To - YouTubeYouTubeStart of suggested clipEnd of suggested clipAgainst the flat parts of the vise. Hold a little pressure on it plant it down get a pretty snug.MoreAgainst the flat parts of the vise. Hold a little pressure on it plant it down get a pretty snug. Okay then you just could put some pressure on this.
What does the secondary clutch do on a golf cart?
Yamaha driven clutches are better known as a secondary clutch. This clutch attaches to the rear end and is used to propel your golf cart to higher speeds. The clutch is closed until the motor turns over.
How does a golf cart driven clutch work?
1:143:28How a golf cart CVT slip drive clutch works - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd the rear drive clutch actually separates it widens causing the belt to drop down into the clutchMoreAnd the rear drive clutch actually separates it widens causing the belt to drop down into the clutch.
Does an electric golf cart have a clutch?
Unlike your automobile, electric carts do not have a transmission or clutch.
CVT Components
On a golf cart, the CVT is comprised of three parts; the drive clutch or primary clutch on the engine, the driven or secondary clutch on the differential, and the belt which connects the two. As the rpms of the engine increase, the drive clutch spins with it and with the use of flyweights and centrifugal force, the clutch pulls inward on the belt.
Drive Clutch
Let’s start with the removal of the drive (primary) clutch which is mounted on the crankshaft sticking out of the engine. Before beginning the golf cart clutch removal of either clutch, you must first remove the drive belt. At rest, it is loose enough where you can just work it over the clutches. Once removed, you can then remove the drive clutch.
Driven Clutch
As for the driven or secondary clutch, although it may seem easier to remove, it is often the hard one to tackle. When the bolt is removed from the center of the driven clutch, there is literally nothing else holding it on. It is not generally a tapered fit like is used on the drive clutch.
How to remove secondary clutch on Yamaha golf cart?
Just carefully follow the given steps: First of all, identify the right clutch puller according to the VIN number of the golf cart you are operating.
How to find primary clutch on golf cart?
There are two clutches in the golf cart. To locate the primary clutch, it is generally the lower one. Consult the cart’s manual to make sure. First, observe exactly how the drive belts have been adjusted to the clutches. After you have noted that.
How to remove clutch on EZGO golf cart?
How to remove a secondary clutch on an EZGO golf cart. First of all, make sure that the golf cart is turned off, and the brake is in place. Make sure to put pressure on the gas pedal. Use a clutch puller to remove the drive belt. Loosen the central bolt using an air gun.
Why does my golf cart clutch slip?
There can be a problem with the drive belt, which can cause the clutch to slip. Sometimes the installed belt drive may not match the clutch in the golf cart, causing problems. Just replace it, and you are good to go. Check if the belt drive is misaligned. This is also a common problem with the clutch.
What is wrong with my golf cart clutch?
If there is any problem in how your golf cart runs, you can check for the following problems: There might be a problem with the belt. Check if the belt is too tight or loose.
What is clutch puller?
They are the clutch puller, an air gun, machine oil, and a rubber hammer. It is necessary to be gentle in the process because if you use excessive force, then the transmission may be damaged. So, take great care while adjusting the clutch and use the clutch puller that matches the cart’s model.
What to do if you have a problem with your G16 golf cart?
If there is any problem with the secondary clutch, it is best to replace it or the drive belt connected to it. If you are unsure about removing the drive belt or the clutch, then you can adjust it.
How to Remove a Snowmobile Clutch Without a Puller
Once you have all of the tools and the correct bolt, follow these instructions to remove the clutch:
Should I Use a Puller?
A puller is an excellent tool to have around the shop. It can come in handy for various other purposes on your snowmobile or automobile, and I would recommend having one around. They aren’t expensive and are helpful.
Final Thoughts
Using the water/hydraulic method to remove a snowmobile clutch makes this task very easy to accomplish without a puller. I was pretty stunned when I first learned about it. It’s also like a lesson in fundamental physics and mechanics!
