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how to remove chassis from club car golf cart

by Prof. Aubree Frami PhD Published 2 years ago Updated 2 years ago
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Remove the rear end from the golf cart. Remove the tires and wheels. Move the lug nuts on the studs of the passenger side of the cart backward by a few threads.

Part of a video titled VLOG #10 Club Car DS body removal - YouTube
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Body is to use a number three phillips on the forward reverse handle remove those bolts and pull theMoreBody is to use a number three phillips on the forward reverse handle remove those bolts and pull the handle. Out. Then the charger receptacle use the number two phillips.

Full Answer

How do you remove the rear axle of a club car golf cart?

You can remove the rear axle of a Club Car golf cart by taking off the snap ring that is located behind the hub. Remove the rear wheel of the golf cart. Take off the brake drum from its place. Insert a 90-degree snap ring pliers through the holes in the hub and remove the snap ring. Slide the axle out of its position.

How do you remove a motor from a golf cart?

Use a jack and lift the golf cart on the right axle side. Slide the motor off and catch it as it reaches the end of the shaft. Remember to set the motor down lightly on the surface. Use a small standard screwdriver and pull out the middle pin of the fastener by about one-quarter of an inch.

Is it easy to remove a club car body?

It's pretty easy to remove a Club Car Body. Take your time and you'll be fine. Here's a couple diagrams that show all the bolts and mounting points. Let us know if you have any questions. Nice HRC people sure can't say they don't find or can't get 99% of there questions answered on this forum.

How do you remove a stuck spline from a golf cart?

Stuck armature on spline: To solve this problem, apply a few coats of WD-40 or PB Blaster around the spline and spline coupler and let it stay overnight. Shake, pull and tap on the armature a few times the next day until it comes off. The other option is to remove the rear tires and axle from the cart.

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How do you change the body on a golf cart?

7:2313:38How to Remove & Install Club Car Precedent Golf Cart Body - YouTubeYouTubeStart of suggested clipEnd of suggested clipIn order to replace the rear body we need to take the seat off and remove it away from the golf cartMoreIn order to replace the rear body we need to take the seat off and remove it away from the golf cart lift up pull up and remove.

What is the body of a Club Car made of?

The Club Car DS front and rear body panels were constructed of plastic and fiberglass. In 1993, Club Car redesigned the golf cart bodies and made both the front and back panels out of a material called ArmorFlex.

How do I know what model Club Car golf cart I have?

The serial number on your Club Car can help you determine the model year. The serial number of each vehicle is printed on a bar code decal mounted either below the passenger side cup holder or above the accelerator or brake pedal (Example: PH0901-123456, as shown, or F9901123456).

How do you take the top off a golf cart?

0:532:02EZGO RXV Golf Cart Sun Top Removal How-To - YouTubeYouTubeStart of suggested clipEnd of suggested clipUsing the 15 millimeter wrench hold the head of the bolt in place use your socket and ratchet removeMoreUsing the 15 millimeter wrench hold the head of the bolt in place use your socket and ratchet remove the nut off of each bolt. Once these are done you can remove the. Top.

Do all club cars have aluminum frames?

Club Car offers standard aluminum models for their carts. Though some steel options are available, they are very rare. As a result, you should find it easy to get a great aluminum cart from this manufacturer. Lastly, Yamaha golf carts typically use steel frames because they compete more with EZGO than with Club Car.

How do I know if my Club Car is a DS?

Step 2: Look at the serial number to determine the model and year of your Club Car golf cart:A = DS Electric.AA = DS Electric (48-volt)AB = DS Electric (36-volt)AC = DS Electric (48-volt)AD = Pioneer 1200 Gas Utility.AE = Pioneer 900 Gas Utility.AF = Cafe Express Utility.AG = DS Gas.More items...•

How do I tell how old my Club Car golf cart is?

What Year is My Club Car ® Golf Cart? Since 1981 Club Car Golf Carts have positioned their serial numbers just under the glove box on the passengers side of the vehicle. The first two numbers (not letters) indicate the last two digits of the year of manufacture.

What is the difference between a Club Car DS and a Club Car Precedent?

The Club Car DS body panels on the rear and front are made of fiberglass and plastic respectively that makes them quite sturdy. On the other hand, the frame of the Club Car Precedent is made of flexible and bendable material with a 360° wraparound bumper.

How can you tell how old a golf cart is?

1:272:42What Year is My Club Car? | New Golf Cart Owners: 101 - YouTubeYouTubeStart of suggested clipEnd of suggested clipThey always seem to know what you want before you call. With club car vehicles the cereal is usuallyMoreThey always seem to know what you want before you call. With club car vehicles the cereal is usually in the dashboard or glove box area or just underneath.

How fast can a golf cart go without a governor?

A typical electric cart without an upgraded speed control tops out around 12 mph.

How can I make my Gas Club Car golf cart go faster?

Increase the RPM An increase in the input shaft rpm for all differential ratios will produce a higher speed. For a gas golf cart, other than adjusting the governor, the speed may be enhanced by replacing the engine with a higher rpm output model.

Can you lower a lifted golf cart?

The lowering of the golf cart involves inserting a 2-inch or 2.5-inch tubular block along with the right-sized 'U' rings and nuts. The lowering is done in both the rear and front of the cart. You can also choose to lower the front alone.

What kind of paint do you use to paint a golf cart?

Applying the Paint. Use an acrylic spray paint. Acrylic paints adhere better to plastics than most types, so avoid vinyl, lacquer, enamel, or chalkboard spray paints. If available, plastic fusion spray paint is also ideal for adhering to smooth surfaces.

Whats better ezgo or Club Car?

E-Z-Go Golf Carts, while cheaper than Club Car golf carts, do not offer the same quality. The motors used in most E-Z-Go golf carts are not nearly as powerful as the motors used by Club Car. When going up hills or carrying a heavy load, the motors in an E-Z-Go golf cart tend to struggle.

Where are club cars made?

Augusta, GeorgiaAugusta, Georgia, U.S.

How do you turn a lithium into a Club Car?

Simply remove the lead-acid batteries and replace with the Allied Lithium Batteries, attach cables in parallel, secure holding bracket, and the install is complete.

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