Just carefully follow the given steps:
- First of all, identify the right clutch puller according to the VIN number of the golf cart you are operating.
- Then use it to remove the drive belt very carefully from the primary and the secondary clutch.
- After the belt is removed, you will need an air gun to loosen the central bolt that holds the secondary clutch. ...
How to remove a clutch from a golf cart?
Before beginning the golf cart clutch removal of either clutch, you must first remove the drive belt. At rest, it is loose enough where you can just work it over the clutches. Once removed, you can then remove the drive clutch. Using an air gun, remove the center bolt and centering washer from the drive clutch.
How do you remove the drive belt on a golf cart?
1 First of all, identify the right clutch puller according to the VIN number of the golf cart you are operating. 2 Then use it to remove the drive belt very carefully from the primary and the secondary clutch. 3 After the belt is removed, you will need an air gun to loosen the central bolt that holds the secondary clutch. ...
Do DS Golf Carts have clutches?
Club Car DS golf carts can also have problems with the clutch. The main reason behind these problems is that the clutch in the golf carts performs the same function as those in normal cars, but their method of working is way different from each other. Most people end up having problems with the clutch settings.
How does a CVT work on a golf cart?
On a golf cart, the CVT is comprised of three parts; the drive clutch or primary clutch on the engine, the driven or secondary clutch on the differential, and the belt which connects the two. As the rpms of the engine increase, the drive clutch spins with it and with the use of flyweights and centrifugal force, the clutch pulls inward on the belt.
How do you take the clutch out of a golf cart?
2:337:16Yamaha Golf Cart Primary Drive Clutch | How to Remove and InstallYouTubeStart of suggested clipEnd of suggested clipUp okay now take the main bolt out. Now that I've got this main bolt loosens with an air ratchet.MoreUp okay now take the main bolt out. Now that I've got this main bolt loosens with an air ratchet. Take a large screwdriver stick between the spider push it down just as help steady.
Why is my golf cart clutch not engaging?
The battery might be the key reason for the clutch not engaging. If the battery is faulty, the clutch systems will fail to generate enough power and will not function. If this is the case, it is advisable to replace or fix the battery and the issue should be resolved.
Why wont my golf cart go forward or reverse?
The problem could be with either the Run/Tow switch or Forward/Reverse switch or both. Check the switches to ensure that they aren't stuck midway. If they are, getting them released should help. However, if they show signs of wear and tear, you must get them replaced.
Can you adjust a golf cart clutch?
If you are unsure about removing the drive belt or the clutch, then you can adjust it. Just take out the belt and wound it again with the secondary clutch according to the requirements, and your problem should be fixed.
How do I know if my EZ GO clutch is bad?
What Kinds of Problems Can a Golf Cart Clutch Have?A sudden inability to maintain even slow speeds when heading uphill or changing elevation.Slowing down to a crawl, then speeding up, then slowing again, seemingly without reason.Jolting during startup.A 'cranking' sound when starting up the golf cart.
How does a EZGO golf cart clutch work?
1:143:28How a golf cart CVT slip drive clutch works - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd the rear drive clutch actually separates it widens causing the belt to drop down into the clutchMoreAnd the rear drive clutch actually separates it widens causing the belt to drop down into the clutch.
Why does my golf cart click but not move?
A Club Car golf cart can start clicking but not move, due to dust accumulating inside the battery ports. Opening the battery ports and checking whether there is any dust accumulation can tell you if this is the case. Cleaning it thoroughly with a cloth can resolve the problem.
How do you fix a golf cart that won't move?
Reconnect or tighten any wires on your MCOR connection which may have worked loose—doing so may be enough to get your cart to start turning over. Look for any damage to wires on your MCOR connection—this damage can occur over time and may cause your cart to fail to turn over. Replace any damaged components or wires.
What causes a golf cart not to move?
Solenoid Wear When there is a disruption in the flow of the electrical current, your cart will not operate. A common reason for current disruption is solenoid wear. Each time the solenoid activates as you press down on the gas pedal, the solenoid compounds down onto a thin metal contact plate.
How can I make my EZGO golf cart faster?
One way to increase the speed of EZ Go golf carts is to incorporate an octane booster when you fill the tank. The cart will have more pick-up, and it could gain as much as 5 mph. A different approach is to take out the throttle linkage governor on the carburetor.
How tight should a golf cart drive belt be?
The drive belt should not be too tight. If it's too tight it can risk wearing off faster and it's also harder to shift gears. To check if your drive belt is set just right make sure your golf cart is turned off then check the drive belt by pressing it down between the two clutches with your finger.
What does the secondary clutch do on a golf cart?
Yamaha driven clutches are better known as a secondary clutch. This clutch attaches to the rear end and is used to propel your golf cart to higher speeds. The clutch is closed until the motor turns over.
How to remove clutch on EZGO golf cart?
How to remove a secondary clutch on an EZGO golf cart. First of all, make sure that the golf cart is turned off, and the brake is in place. Make sure to put pressure on the gas pedal. Use a clutch puller to remove the drive belt. Loosen the central bolt using an air gun.
How to remove secondary clutch on Yamaha golf cart?
Just carefully follow the given steps: First of all, identify the right clutch puller according to the VIN number of the golf cart you are operating.
Why does my golf cart clutch slip?
There can be a problem with the drive belt, which can cause the clutch to slip. Sometimes the installed belt drive may not match the clutch in the golf cart, causing problems. Just replace it, and you are good to go. Check if the belt drive is misaligned. This is also a common problem with the clutch.
What is wrong with my golf cart clutch?
If there is any problem in how your golf cart runs, you can check for the following problems: There might be a problem with the belt. Check if the belt is too tight or loose.
What is clutch puller?
They are the clutch puller, an air gun, machine oil, and a rubber hammer. It is necessary to be gentle in the process because if you use excessive force, then the transmission may be damaged. So, take great care while adjusting the clutch and use the clutch puller that matches the cart’s model.
What to do if you have a problem with your G16 golf cart?
If there is any problem with the secondary clutch, it is best to replace it or the drive belt connected to it. If you are unsure about removing the drive belt or the clutch, then you can adjust it.
How to find primary clutch on golf cart?
There are two clutches in the golf cart. To locate the primary clutch, it is generally the lower one. Consult the cart’s manual to make sure. First, observe exactly how the drive belts have been adjusted to the clutches. After you have noted that.
CVT Components
On a golf cart, the CVT is comprised of three parts; the drive clutch or primary clutch on the engine, the driven or secondary clutch on the differential, and the belt which connects the two. As the rpms of the engine increase, the drive clutch spins with it and with the use of flyweights and centrifugal force, the clutch pulls inward on the belt.
Drive Clutch
Let’s start with the removal of the drive (primary) clutch which is mounted on the crankshaft sticking out of the engine. Before beginning the golf cart clutch removal of either clutch, you must first remove the drive belt. At rest, it is loose enough where you can just work it over the clutches. Once removed, you can then remove the drive clutch.
Driven Clutch
As for the driven or secondary clutch, although it may seem easier to remove, it is often the hard one to tackle. When the bolt is removed from the center of the driven clutch, there is literally nothing else holding it on. It is not generally a tapered fit like is used on the drive clutch.
How to Adjust the Clutch on EZ GO Golf Cart?
The golf carts badly need a strong clutch. Almost every golf cart has a clutch. A clutch help to running this golf cart into any downhill roads smoothly. It provides a smooth start up and takes off while driving a golf cart. It is also really necessary for all golf carts because of their acceleration and deceleration.
What is a Golf Cart Clutch?
This is a type of component which is allowed to bear the hardest road situation for any golf cart. This is mainly used in a golf cart to improve more strength while driving downhill roads. People need to drive their golf carts sometimes in any bad pathway. So then they need to better service from the golf cart.
How to Adjust the Clutch on EZ GO Golf Cart
There are different kinds of golf carts. They also have various types of a clutch. But almost they are the same. They vary depending on their model and manufacturer. Sometimes people need to change their clutch. So some people want to replace the old one with a new clutch. Usually, everybody does not satisfy with the regular clutch.
How to Remove the Clutch of the EZ GO Golf Cart?
There are some ways to change or remove the clutch from any golf cart. People should know about CVT. This is an important part of a golf cart. So before removing the clutch, we should describe a few things about CVT.
