How to Uninstall an Electric Golf Cart Motor
- Step 1 – Obtain Manufacturer’s Service Guide. Service manuals should be available from your cart’s manufacturer, dealer,...
- Step 2 – Disconnect the Battery and Speed Controllers. The first step is to use the insulated wrench to disconnect the...
- Step 3 –Remove Motor From Axle. Remove the three to six bolts that secure the...
How do you remove a motor from a golf cart?
Use a jack and lift the golf cart on the right axle side. Slide the motor off and catch it as it reaches the end of the shaft. Remember to set the motor down lightly on the surface. Use a small standard screwdriver and pull out the middle pin of the fastener by about one-quarter of an inch.
How does an electric golf cart motor work?
Electric golf cart motors have three main parts: an outer cylindrical metal housing, a field coil and poles, and an armature that drives the wheels by spinning inside the field coil while supported on ball bearings. If you suspect damage to the bearings, brushes, or field coil, you can remove the motor and disassemble it to replace these.
What to do if your golf cart has no power?
The first step is to remove the wires connecting the battery pack to ensure that the cart has no power. It is advisable to use protective gloves. Do not use wristwatch, rings or jewelry. If you have to access the motor from below the rear seat, you must lift the rear of the cart using a jack.
How do I remove the motor from my EZGO marathon golf cart?
Removing the motor from the EZGO Marathon golf cart involves first removing all the items connected to it like the armature assembly and the wires. There are usually 3 or 4 bolts holding the motor to the differential shaft along with a bracket. Removing these bolts will free the motor.
How do you remove an electric motor from a EZ Go golf cart?
0:375:58EZGO RXV Golf Cart Motor Removal & Installation How-To - YouTubeYouTubeStart of suggested clipEnd of suggested clipTo remove this motor with us the connectors here we get it disassemble this wire to the front hereMoreTo remove this motor with us the connectors here we get it disassemble this wire to the front here we got to take off and they will just unbolt it slide it off.
How do you remove a electric motor from a club car?
1:0213:29Replacing The Motor On a Club Car Precedent - YouTubeYouTubeStart of suggested clipEnd of suggested clipThere's the speed sensor that plugs into the end of it and there is three seven sixteenths longMoreThere's the speed sensor that plugs into the end of it and there is three seven sixteenths long bolts here. And then underneath the bottom there's one half inch bolt that has to be removed.
How do you remove the motor from a Yamaha golf cart?
1:473:39Yamaha G29 Golf Cart Controller and Motor replacement - YouTubeYouTubeStart of suggested clipEnd of suggested clipI was using a 10 millimeter closed. And wrench to take those off and this motor is a 7-horsepowerMoreI was using a 10 millimeter closed. And wrench to take those off and this motor is a 7-horsepower clearly labeled with the f1 f2 a1 a2 and you'll see on the wires match up however.
How do you remove an armature from a golf cart motor?
0:301:56How To Remove The Motor Armature - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo what you want to do is get a hammer just like this and a flathead screwdriver. You want to justMoreSo what you want to do is get a hammer just like this and a flathead screwdriver. You want to just tap on the end no the front end. Oh. Coming out you guys what a wiggle. The armature gently.
How do you make an electric golf cart go faster?
6 Ways You Can Make a Golf Cart FasterAdd More Torque to Your Golf Cart.Upgrade Your Golf Cart's Motor.Improve the High-Speed Controller of the Cart.Add Better Golf Cart Tires.Use a Higher Powered Golf Cart Battery.Watch the Weight in Your Golf Cart.
What are the 4 terminals on a golf cart motor?
If you're unsure if it is working, it is simple to test. There are four terminals on a solenoid: usually two large and two small. The small terminals are connected to the battery, and the large terminals are connected to the motor. Disconnect all wires from the two large terminals.
How do you know if your golf cart motor is bad?
You have enough going on in your life without your golf car refusing to start when you turn the key in the ignition. If your golf car won't start, is slower than it used to be, or is experiencing other technical problems, you could have a bad motor on your hands.
How do you test a golf cart electric motor?
3:5410:28Testing 36 volt golf cart motor with 12 volt battery - YouTubeYouTubeStart of suggested clipEnd of suggested clipYou just want to connect the two together with this again a2 to s1 with this jumper cable. And youMoreYou just want to connect the two together with this again a2 to s1 with this jumper cable. And you want to take the battery box or positive cable and put it on the s2.
How can I make my Yamaha golf cart faster?
0:005:15Yamaha G29 Drive Golf Cart Governor Adjustment - MORE SPEED!!YouTubeStart of suggested clipEnd of suggested clipItself by tightening this nut down you're putting more pressure on the spring. So that the governorMoreItself by tightening this nut down you're putting more pressure on the spring. So that the governor has to work harder to pull back on the throttle.
How do you remove a stuck armature?
0:044:11How To Remove a Generator Armature - YouTubeYouTubeStart of suggested clipEnd of suggested clipSometimes you got to make your own puller or device in order to get these off usually there areMoreSometimes you got to make your own puller or device in order to get these off usually there are threads your identity of the armature.
How do you check the motor armature?
1:403:57DIY: How to Test an Armature of a Motor - YouTubeYouTubeStart of suggested clipEnd of suggested clipThe multimeter in the same setting touch the one probe on the one bar. And then the other probe onMoreThe multimeter in the same setting touch the one probe on the one bar. And then the other probe on the adjacent bar. Then take note of the reading on the multimeter. Continue.
What motor is in a golf cart?
Gas powered golf carts use regular unleaded gasoline. The average gas powered carts have 10 to 12 horsepower. These engines operate similar to that of a car which means that their maintenance will be similar to that of a car.
How to change motor on Ezgo cart?
How to change the motor on a Electric EZGO: The first step is to remove the wires connecting the battery pack to ensure that the cart has no power. It is advisable to use protective gloves. Do not use wristwatch, rings or jewelry.
How to yank a cart motor out?
Another simpler way to yank the motor out would be to remove the left side rear wheel of the cart out. You can then place the jack (if it is a hydraulic one) beneath the motor. This way, once you have removed all the cables connected to the motor and the bolts, it becomes very easy to remove the motor.
How to remove the engine on a 2001 Ezgo?
Here’s how you do it: You have to remove the 8 bolts holding the engine in place. You should remove all attachments such as cables, filters and ignition wires. The engine can then be pulled up. Mind the weight of the engine; it’s around 80 pounds.
How to remove PDS motor?
Here are the steps to remove a PDS motor: You must first put the Run-Tow/Maintenance switch to Tow/Maintenance. Disconnect the wires connecting the battery. Disconnect and remove all the wires and cables connected to the motor. You should then remove the snap ring and the speed sensor from the motor end cover.
Why is it so hard to remove a golf cart motor?
On most occasions, the difficulty in removing the motor from its place in a golf cart is due to the rust that would have developed all around. It won’t come off so easily and you can’t use too much force as it may damage some of the other parts.
Can you pull an EZGO cart up?
For starters, the input shaft could be jammed or broken, making it difficult for you to pull the motor up. You can use a hammer mildly to slowly tap and pull it off the hold and pull it up. The other issue you may face with the older models of EZGO carts is where the motor could be welded to the body.
Step 1 – Obtain Manufacturer’S Service Guide
- Service manuals should be available from your cart’s manufacturer, dealer, or distributor. The guides contain schematics, diagrams, and step-by-step instructions for performing complex work on your cart. Using this reference will facilitate your project.
Step 3 –Remove Motor from Axle
- Remove the three to six bolts that secure the motor to the axle housing and set them aside. You may wish to mark the axle or motor housing with chalk to assist in reassembly. Once the motor is unfastened, it should simply slide off of the axle splines. If the motor sticks, tap it with the rubber mallet to loosen it. However, take care not to damage the splines. The motor can weigh more th…
Step 4 – Disassemble Cart If Necessary
- If you cannot easily remove the motor from the cart, some disassembly may be necessary to reach it. Begin by removing the roof and roof supports. Then, continue with the seats, chrome floor guards, and floor mats. You might also need to remove the rear body panel. Jack up the rear wheels (secure with jack stands for safety) to provide access to the motor. Remove the tires if y…
Step 5 – Disassemble and Inspect Motor
- If you choose to disassemble the motor, remove the bearing cap or magnet and two to four bolts from the commutator cover, located at the end of the housing. Now remove the cover and slide out the armature. While the motor is disassembled, take the time to remove dust and debris. Measure the length of the armature brushes and check against the manufacturer’s specification…