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how to remove ezgo electric golf cart pedal box assembly

by Jaleel Gislason DDS Published 2 years ago Updated 1 year ago
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Remove the rocker panel insert that is present on the driver side. Pull the floor mat in the forward direction so that the metal cover of the pedal box is revealed. Take off the cover and also the four screws that hold the plastic cover of the pedal box in place.

Full Answer

Why can’t i remove the motor from my EZGO TXT golf cart?

Some users of the EZGO TXT electric golf cart miss the snap ring that holds the input shaft. The shaft in turn holds the motor. On most occasions, the difficulty in removing the motor from its place in a golf cart is due to the rust that would have developed all around.

Where is the tow switch on an EZ GO golf cart?

Lift your E-Z-Go cart’s front seat. You will see the tow/run switch; turn it to tow instead of run. Look for wires labeled 1, 2, 3, 4 and ensure that wire 1 connects to wire2 and where wire3 connects to wire 4.

What is an inductive throttle sensor in an EZGO?

The inductive throttle sensor in an EZGO is a part of the electrical system of the golf cart and is connected through a wiring harness to the direction selector. It functions inside the pedal box. The ITS is used along with the cart’s electric speed controller like PDS, DCS and Series.

How do I know if my EZGO golf cart has a PDS?

Take the EZGO golf cart for a test drive and check if you can hear the solenoid clicking when the accelerator pedal is depressed. Check if the cart moves smoothly as you continue to depress the pedal. You should be able to feel the full power when the pedal is depressed fully. The ITS of an EZGO PDS is housed under the floorboard.

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How do I remove my body from EZGO TXT?

1:385:35How to Install an E-Z-GO TXT Body and Cowl - YouTubeYouTubeStart of suggested clipEnd of suggested clipNow lift the floormat to expose the five rivets securing the body to the floorboard. And removeMoreNow lift the floormat to expose the five rivets securing the body to the floorboard. And remove those with a drill. Remove the six rivets on top securing the body and C hinge plates to the frame.

How do you change the speed controller on a EZ Go golf cart?

0:428:41EZGO Controller | How to Install Curtis Golf Cart Controller in TXT - YouTubeYouTubeStart of suggested clipEnd of suggested clipJust get this cable. Off. Okay now that we've got that all the controllers underneath this coverMoreJust get this cable. Off. Okay now that we've got that all the controllers underneath this cover which happens to be on the passenger side of the golf car and it's being held on by four bolts.

How do you test the inductive throttle sensor on a EZ Go golf cart?

Identify the six- or 10-pin connector and carefully pull it out so that you can measure the pins. Put the key in the “On” position in your Run/Tow switch on the cart. Switch the F/R switch into a forward position to test your cart. Place your voltimeter testing pins on the throttle pins to see how much voltage you get.

Where is the speed controller located on a ezgo golf cart?

These speed controllers are located under the EZGO cart seat. Check the speed controller's attachment near the carburetor.

How do I make my EZGO electric golf cart faster?

6 Ways You Can Make a Golf Cart FasterAdd More Torque to Your Golf Cart.Upgrade Your Golf Cart's Motor.Improve the High-Speed Controller of the Cart.Add Better Golf Cart Tires.Use a Higher Powered Golf Cart Battery.Watch the Weight in Your Golf Cart.

How do you remove the speed limiter on a electric golf cart?

Basically, an electric speed governor can be controlled by a tiny metal rod that's located by the clutch of your golf cart. First things first: The electric speed governor is connected to a cable. You can adjust your speed by rotating the nut in a counterclockwise rotation.

How do I know if my EZGO controller is bad?

Press the accelerator and watch to see if the voltage increases. It should increase from a reading of 0 to the full voltage of the battery. If the motor is not turning, the problem may be in the directional switch or motor. If there is no voltage, the controller is bad and must be replaced.

Where is the reset button on a ezgo golf cart motor?

Locate the motor Remove the panel so the electric motor is visible. Electric motors usually include reset buttons that can perform similar to circuit breakers. Look in the area where several electrical wires enter the motor and locate a small red button. This is the reset button.

How do you test a EZGO pedal switch?

There are multiple switches on an EZGO golf cart and the following step-wise guide can help you test all of them. What is this?...How to Test EZGO Micro SwitchStep 1 – Access the Micro Switch. ... Step 2 – Connect a Voltmeter. ... Step 3 – Check for Continuity. ... Step 4 – Reset the Switch.

How do I fix my EZGO speed controller?

Here are 5 steps you should follow for a DIY fix to your golf cart's speed controller.Flip the maintenance switch. ... Reset the battery cable. ... Check your connections. ... Test the solenoid. ... Check your controller's power output.

How fast can a golf cart go without a governor?

What is the Average Golf Cart Speed? The average top speed of a typical golf cart without any upgrades is between 12 and 14 miles per hour. Without any sort of modification or upgrade on a golf cart, the top speed that you will be getting on a golf cart is about 14mph.

How can I make my electric golf cart go faster without upgrading?

How to Make an Electric Golf Cart Faster Without UpgradesWash Your Cart Properly. ... Inspect the Batteries. ... Refill the Battery Water. ... Check the Gas Pedal and Linkage. ... Measure the Tire Pressure. ... Charge Up Your Battery Unit. ... Lighten Up Your Cart's Weight.

How do you bypass the speed sensor on a EZ Go golf cart?

The speed sensor on the EZGO golf cart can be bypassed by unplugging it from the speed controller. By disconnecting the J5 pin on the speed controller, this will cause the golf cart to creep along as the controller will go into limp mode.

How do you program a golf cart controller?

0:002:59STS - Curtis Controller (Adjust Speed Setting) - YouTubeYouTubeStart of suggested clipEnd of suggested clipI'm going to show you in this video how to reprogram. The drive speed of a cursors controller fittedMoreI'm going to show you in this video how to reprogram. The drive speed of a cursors controller fitted to an STS stacker. First thing we need to do is switch off the unit. And remove the key.

How can I make my electric golf cart go faster without upgrading?

How to Make an Electric Golf Cart Faster Without UpgradesWash Your Cart Properly. ... Inspect the Batteries. ... Refill the Battery Water. ... Check the Gas Pedal and Linkage. ... Measure the Tire Pressure. ... Charge Up Your Battery Unit. ... Lighten Up Your Cart's Weight.

How do I push my E-Z-Go Golf Cart?

It can be frustrating when your battery is flat and your golf cart will not roll. To push it to the nearest charging or gas station, you need to release the motor brake. Follow these easy steps to do that.

How do you test an E-Z-Go Golf Cart Controller?

Depending on the E-Z-Go Golf cart you own, there are two types of controllers, the Drive control systems and the Precision Drive System. Only E-Z-Go carts made before 1994 have a Drive Control System. If you notice that your E-Z-Go golf cart is not running at a constant speed, you should troubleshoot the controller to identify the problem. Here are the steps you should use to test your E-Z-Go golf cart controller.

Why does my E-Z-Go Golf Cart feel sluggish when accelerating?

The reason why your golf cart is sluggish during acceleration or stalls depends on whether it is a gas cart or an electric one. Here are the reasons for sluggishness in both.

Why is my E-Z-Go golf cart losing power?

E-Z-Go golf carts often lose power because of corrosion or loose cables. If the connecting wires in electrical circuits break, your battery will lose power. The same will happen if you have a short circuit in the ignition system. Here are steps you can use to ensure that the system is working correctly.

Why won’t my gas golf cart charge the battery?

If you own a gas E-Z-Go golf cart, the battery may not get charged. Make sure that you have refueled your golf cart, and then check for the following issues.

Why does my golf cart stop moving?

This Golf cart is very temperamental, and even things like over-tightening a stud can make it stop moving. Check the F/R switch stud for overtightening. If it is over-tightened, the contact will not connect with the switch. Adjust this, and your golf cart will start working.

Why won't my golf cart start?

If your golf cart does not start even though the starter is rotating, there could be a problem with your battery, solenoid, or starter. Check the ignition and make sure you make the necessary repairs and replacements.

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Product description

The Accelerator Pedal Box Assembly is an OEM (Original Equipment Manufacturer) replacement pedal box manufactured for E-Z-GO vehicles with a short wheel base. This assembly includes the required parts and hardware needed for a complete installation.

What other items do customers buy after viewing this item?

Ezgo golf cart floor pedal box micro switch. WITHIN LOWER 48 US STATES.

How to tell if EZGO golf cart has solenoid?

Take the EZGO golf cart for a test drive and check if you can hear the solenoid clicking when the accelerator pedal is depressed.

How many volts does a pedal have?

Take the voltage reading between both the throttle pins. This must typically be 10 volts. When the pedal is pressed fully at full throttle, the reading must be 6 volts. If the voltage reading is 12 volts, it’s an indication of a bad ITS unit.

What happens if there is no solenoid activation?

If there is no solenoid activation, one or both wires connected to the microswitch fail to make proper contact with the Molex connector.

What is a 4 wire Molex plug?

The 4-wire Molex plug connecting the wire harness and the throttle box cable is more exposed than the other similar type connectors. This makes it prone to corrosion and leads to intermittent problems. Two of the four wires are for the ITS and the other two are for the throttle microswitch.

Where to keep positive probe on multimeter?

Keep the positive probe of the multimeter above the red wire terminal of the six-pin connector. If there is no battery voltage, the red wire between the connector and the solenoid is faulty. Keep the positive probe of the multimeter above the black wire terminal of the six-pin connector.

How to loosen 1/4 inch jam nut?

Loosen the 1/4-inch jam nut using a 7/16-inch open-end wrench. Remember to keep a hold on the slide end using a 9/16-inch open-end wrench.

When pedal is depressed, should you feel the full power?

You should be able to feel the full power when the pedal is depressed fully.

How to remove motor from EZGO golf cart?

Removing the motor from the EZGO Marathon golf cart involves first removing all the items connected to it like the armature assembly and the wires. There are usually 3 or 4 bolts holding the motor to the differential shaft along with a bracket. Removing these bolts will free the motor.

How to change motor on Ezgo cart?

How to change the motor on a Electric EZGO: The first step is to remove the wires connecting the battery pack to ensure that the cart has no power. It is advisable to use protective gloves. Do not use wristwatch, rings or jewelry.

How to Remove EZGO TXT Electric Motor?

Some users of the EZGO TXT electric golf cart miss the snap ring that holds the input shaft. The shaft in turn holds the motor.

How to remove the engine on a 2001 Ezgo?

Here’s how you do it: You have to remove the 8 bolts holding the engine in place. You should remove all attachments such as cables, filters and ignition wires. The engine can then be pulled up. Mind the weight of the engine; it’s around 80 pounds.

How to remove PDS motor?

Here are the steps to remove a PDS motor: You must first put the Run-Tow/Maintenance switch to Tow/Maintenance. Disconnect the wires connecting the battery. Disconnect and remove all the wires and cables connected to the motor. You should then remove the snap ring and the speed sensor from the motor end cover.

Can you remove a golf cart motor?

The motor fixed on the EZGO PDS (Precision Drive System) model golf cart is not very difficult to remove. You should prepare yourself before you start the motor removal work. If you are planning to fix a new one in its place, keep that also ready. The tools and other stuff you must have are as follows:

Can you forget to place cart on Ezgo PDS?

Some EZGO PDS cart owners forget to place the cart on the Tow/Maintenance mode. This must be done without fail.

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