How to remove a secondary clutch on an EZGO golf cart
- Use a clutch puller to remove the drive belt
- Loosen the central bolt using an air gun
Full Answer
How to remove a secondary clutch on a Yamaha golf cart?
There are some simple steps involved in removing the secondary clutch on a Yamaha golf cart. Just carefully follow the given steps: First of all, identify the right clutch puller according to the VIN number of the golf cart you are operating. Then use it to remove the drive belt very carefully from the primary and the secondary clutch.
How to fix a clutch on a club car DS Golf cart?
For the secondary clutch, change the drive belt’s adjustment connected to it, and that should solve the problem. Try oiling the parts of the clutch and cleaning them. Replacing the damaged and worn out parts can also do the trick. Club Car DS golf carts can also have problems with the clutch.
Is it hard to remove a golf cart clutch without a puller?
Without a puller, golf cart clutch removal is next to impossible. As for the driven or secondary clutch, although it may seem easier to remove, it is often the hard one to tackle. When the bolt is removed from the center of the driven clutch, there is literally nothing else holding it on.
Why is my golf cart clutch slipping?
A slipping clutch is a very common issue in golf carts. If there is any problem in how your golf cart runs, you can check for the following problems: There might be a problem with the belt.
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How do you remove the secondary clutch on a golf cart?
0:157:43Secondary Clutch Replacement Golf Cart G2-G22 Yamaha - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo we're gonna do order into one I'm gonna put another one on here all right first thing you want toMoreSo we're gonna do order into one I'm gonna put another one on here all right first thing you want to do is take this nut off rare. Which is a 17 milk okay I'm just gonna hit this with the impact.
How do you separate a secondary clutch?
1:4911:25secondary clutch disassembly clock - YouTubeYouTubeStart of suggested clipEnd of suggested clipSometimes they're stuck and do it all the time you just give it a little bump. That's all it takesMoreSometimes they're stuck and do it all the time you just give it a little bump. That's all it takes the bump use the spring pressure and push it. Up. Take your little tool out.
How do you get clutch off ezgo golf cart?
0:2214:32HOW TO REMOVE AN EZGO GOLF CART WISCONSIN ... - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd as you turn it or impact it right it pulls the clutch off the crankshaft. So that's like 15.MoreAnd as you turn it or impact it right it pulls the clutch off the crankshaft. So that's like 15.
How do you take the clutch out of a golf cart?
2:337:16Yamaha Golf Cart Primary Drive Clutch | How to Remove and InstallYouTubeStart of suggested clipEnd of suggested clipUp okay now take the main bolt out. Now that I've got this main bolt loosens with an air ratchet.MoreUp okay now take the main bolt out. Now that I've got this main bolt loosens with an air ratchet. Take a large screwdriver stick between the spider push it down just as help steady.
How do you install a secondary clutch?
0:416:06Can-am BRP secondary / driven clutch torsional spring installYouTubeStart of suggested clipEnd of suggested clipDown this ramp angle it's twisting the spring. Putting a lot more pressure on it and making the snapMoreDown this ramp angle it's twisting the spring. Putting a lot more pressure on it and making the snap back even faster. If you'll notice with this torsion spring setup.
How do you inspect a secondary clutch?
3:058:25How To Inspect Your Polaris CVT Clutch - YouTubeYouTubeStart of suggested clipEnd of suggested clipOn the clutches you're going to want to give them a good inspection with your finger. So just takeMoreOn the clutches you're going to want to give them a good inspection with your finger. So just take your finger. And run it right along the length of the face of the sheave.
Can you adjust a golf cart clutch?
If you are unsure about removing the drive belt or the clutch, then you can adjust it. Just take out the belt and wound it again with the secondary clutch according to the requirements, and your problem should be fixed.
How do you tighten a clutch belt on a golf cart?
There is no scope for tightening or adjusting the drive belt in the Club Car golf carts. The only option you have is to replace the drive belt. You may come across suggestions like loosening the bolt and adjusting the belt and re-tightening the bolt.
Does an electric golf cart have a clutch?
All golf carts (much like cars) have a clutch, which is the part of the drivetrain that helps the put the power of the motor down through to the wheels/ground.
How do you remove a centrifugal clutch?
1:173:15how to remove a stubborn centrifugal clutch off of a go kart - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd this is the housing of the clutch. And I just cut through this side and then took my chisel onMoreAnd this is the housing of the clutch. And I just cut through this side and then took my chisel on beat on that side and weakened it on one and pried. It off pulled.
How can I make my g16 faster?
0:261:37How to make your Yamaha Gas Golf Cart go faster. 2007-2018 - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo your governors is right in the back. You markedly get a little faster you can tighten this justMoreSo your governors is right in the back. You markedly get a little faster you can tighten this just not if the closer you go this way it'll make it go faster. And anything loosen to not.
How does a Yamaha Golf Cart clutch work?
0:463:28How a golf cart CVT slip drive clutch works - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd the rear drive clutch actually separates it widens causing the belt to drop down into the clutchMoreAnd the rear drive clutch actually separates it widens causing the belt to drop down into the clutch.
How to remove clutch on EZGO golf cart?
How to remove a secondary clutch on an EZGO golf cart. First of all, make sure that the golf cart is turned off, and the brake is in place. Make sure to put pressure on the gas pedal. Use a clutch puller to remove the drive belt. Loosen the central bolt using an air gun.
How to remove secondary clutch on Yamaha golf cart?
Just carefully follow the given steps: First of all, identify the right clutch puller according to the VIN number of the golf cart you are operating.
Why does my golf cart clutch slip?
There can be a problem with the drive belt, which can cause the clutch to slip. Sometimes the installed belt drive may not match the clutch in the golf cart, causing problems. Just replace it, and you are good to go. Check if the belt drive is misaligned. This is also a common problem with the clutch.
What is wrong with my golf cart clutch?
If there is any problem in how your golf cart runs, you can check for the following problems: There might be a problem with the belt. Check if the belt is too tight or loose.
What is clutch puller?
They are the clutch puller, an air gun, machine oil, and a rubber hammer. It is necessary to be gentle in the process because if you use excessive force, then the transmission may be damaged. So, take great care while adjusting the clutch and use the clutch puller that matches the cart’s model.
What to do if you have a problem with your G16 golf cart?
If there is any problem with the secondary clutch, it is best to replace it or the drive belt connected to it. If you are unsure about removing the drive belt or the clutch, then you can adjust it.
How to find primary clutch on golf cart?
There are two clutches in the golf cart. To locate the primary clutch, it is generally the lower one. Consult the cart’s manual to make sure. First, observe exactly how the drive belts have been adjusted to the clutches. After you have noted that.
What is a golf cart clutch?
A golf cart clutch is a CVT i.e. Continuously Variable Transmission and it is made up of two separate clutches connected together. The only similarity in an automobile clutch and golf cart clutch is that both are used to transmit the power from engine to transmission.
What causes a cart clutch to get stuck?
However, if your cart’s clutch has not been removed or worked upon for a long time period, impurities like dust, rust, and debris can cause the belt to get stuck. Since the driven clutch is a mated component, removing it can be very difficult.
What is a sliding sheave on a golf cart?
Both golf cart clutches are of different sizes and incorporate a sliding sheave that moves in and out along a central shaft as the brake or accelerator is pressed. This movement of the clutch plate along a sliding sheave enhances the performance and safety of the clutch plates.
How does a drive clutch work?
When at rest, the drive’s sheaves are separated by a wide belt whereas the driven sheaves are spring-loaded. As the rotations per minute increase, the drive clutch starts to spin with a strong centrifugal force and weights, and the clutch is pulled inwards.
What is CVT in golf cart?
A CVT, ( Continuous Variable Transmission) also known as a golf cart clutch, will seem familiar if you stick-shift drive your regular automobile. Otherwise, it can be difficult to adjust and remove the clutch in your golf cart. This component is made up of a drive which is the primary clutch and a driven which is the secondary clutch.
What does it mean when your clutch is squeaking?
Screeching or cranking noise while starting, driving, or hitting the brakes. These problems indicate issues that may be present in any part of the clutch. All the components including drive, driven, shaft, and wide belt can malfunction and become a cause of a problem.
Can you remove a clutch without a puller?
Clutch puller. It is absolutely impossible to remove the clutch without a clutch puller. The key here is to identify the right puller for the cart model you are working on. Since the clutches are press-fitted, it is imperative to remove them correctly without causing any damage.
CVT Components
On a golf cart, the CVT is comprised of three parts; the drive clutch or primary clutch on the engine, the driven or secondary clutch on the differential, and the belt which connects the two. As the rpms of the engine increase, the drive clutch spins with it and with the use of flyweights and centrifugal force, the clutch pulls inward on the belt.
Drive Clutch
Let’s start with the removal of the drive (primary) clutch which is mounted on the crankshaft sticking out of the engine. Before beginning the golf cart clutch removal of either clutch, you must first remove the drive belt. At rest, it is loose enough where you can just work it over the clutches. Once removed, you can then remove the drive clutch.
Driven Clutch
As for the driven or secondary clutch, although it may seem easier to remove, it is often the hard one to tackle. When the bolt is removed from the center of the driven clutch, there is literally nothing else holding it on. It is not generally a tapered fit like is used on the drive clutch.
How to Adjust the Clutch on EZ GO Golf Cart?
The golf carts badly need a strong clutch. Almost every golf cart has a clutch. A clutch help to running this golf cart into any downhill roads smoothly. It provides a smooth start up and takes off while driving a golf cart. It is also really necessary for all golf carts because of their acceleration and deceleration.
What is a Golf Cart Clutch?
This is a type of component which is allowed to bear the hardest road situation for any golf cart. This is mainly used in a golf cart to improve more strength while driving downhill roads. People need to drive their golf carts sometimes in any bad pathway. So then they need to better service from the golf cart.
How to Adjust the Clutch on EZ GO Golf Cart
There are different kinds of golf carts. They also have various types of a clutch. But almost they are the same. They vary depending on their model and manufacturer. Sometimes people need to change their clutch. So some people want to replace the old one with a new clutch. Usually, everybody does not satisfy with the regular clutch.
How to Remove the Clutch of the EZ GO Golf Cart?
There are some ways to change or remove the clutch from any golf cart. People should know about CVT. This is an important part of a golf cart. So before removing the clutch, we should describe a few things about CVT.
How Does A CVT Work?
Reasons The Clutch Needs Maintenance Or Removal
- Getting your golf cart from point A to B smoothly requires the efficient performance of the clutch. To analyze whether the cart is working properly or not, investigate the uphill and downhill movement. The Following are some of the major indicators for the removal/replacement of your golf cart’s clutch: 1. Inability to slow down and increase speed ...
Required Tools to Remove Golf Cart Clutch
- There are few essential tools which will be needed to effectively remove a golf cart clutch without harming the component itself or your hands. The tools are listed and described below:
Conclusion
- Who does not love a smooth, trouble-free golf cart which runs well without any complications. To make sure of it, it is important to know the parts and key performance indicators related to each component of the clutch and engine. Having this knowledge helps in identifying the problems which arise during the cart drive. Getting to work and fixing the issue promptly will not only elon…