Just carefully follow the given steps:
- First of all, identify the right clutch puller according to the VIN number of the golf cart you are operating.
- Then use it to remove the drive belt very carefully from the primary and the secondary clutch.
- After the belt is removed, you will need an air gun to loosen the central bolt that holds the secondary clutch. ...
Full Answer
How to replace a clutch on a golf cart?
Aug 02, 2019 · Getting our Golf Cart up and running. Changing out the secondary clutch. Please check out our channel and subscribe https://www.youtube.com/c/MrBriansAma...
How to tell if your Yamaha G2 golf cart has a clutch problem?
Jun 16, 2020 · I replaced a failed secondary clutch on Yamaha G16 Golf Cart with a heavy duty one. You can purchase the clutch here:https://www.amazon.com/gp/product/B07WS...
How do you remove the drive belt on a golf cart?
There are some simple steps involved in removing the secondary clutch on a Yamaha golf cart. Just carefully follow the given steps: First of all, identify the right clutch puller according to the VIN number of the golf cart you are operating. Then use it to remove the drive belt very carefully from the primary and the secondary clutch. More ›
How to remove a clutch on an EZGO golf cart?
There are some simple steps involved in removing the secondary clutch on a Yamaha golf cart. Just carefully follow the given steps: First of all, identify the right clutch puller according to the VIN number of the golf cart you are operating. Then use it to remove the drive belt very carefully from the primary and the secondary clutch.
How do you remove the secondary clutch on a golf cart?
0:157:43Secondary Clutch Replacement Golf Cart G2-G22 Yamaha - YouTubeYouTubeStart of suggested clipEnd of suggested clipOkay there's a little key way in here.MoreOkay there's a little key way in here.
How do you remove a clutch from a Yamaha golf cart?
3:237:16Yamaha Golf Cart Primary Drive Clutch | How to Remove and InstallYouTubeStart of suggested clipEnd of suggested clipTake a large screwdriver stick between the spider push it down just as help steady. It. And finishMoreTake a large screwdriver stick between the spider push it down just as help steady. It. And finish loosening the bolt. And out comes the plush.
What does the secondary clutch do on a golf cart?
Yamaha driven clutches are better known as a secondary clutch. This clutch attaches to the rear end and is used to propel your golf cart to higher speeds. The clutch is closed until the motor turns over.
How do you change a clutch on a golf cart?
2:596:41Yamaha G9 Clutch Installation How-To - YouTubeYouTubeStart of suggested clipEnd of suggested clipIn order to remove the original clutch. You'll need to order a clutch puller bolts which is soldMoreIn order to remove the original clutch. You'll need to order a clutch puller bolts which is sold separately on our website.
How do you assemble a secondary clutch?
4:3612:52How To Rebuild A Polaris UTV CVT Clutch | Secondary Clutch - YouTubeYouTubeStart of suggested clipEnd of suggested clipTogether. We can take our roller pins we're gonna clean these up with a little bit of scotch briteMoreTogether. We can take our roller pins we're gonna clean these up with a little bit of scotch brite then we will install the new roller bushings. All right so now we can take our sieve.
How can I make my Yamaha gas golf cart go faster?
5 Effective Ways to Make a Gas Golf Cart FasterRemove the Governor. The governor limits the top speed your golf cart can move. ... Upgrade the Engine. ... Upgrade the Speed Controller. ... Regular Maintenance. ... Lose Weight.
How often do you grease the clutch on a Yamaha golf cart?
Clutch lubrication should be done every six months or 500-750 miles. One to Two pumps with grease gun primed, using a multipurpose grease.Jan 9, 2017
How does a Yamaha golf cart clutch work?
0:463:28How a golf cart CVT slip drive clutch works - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd the rear drive clutch actually separates it widens causing the belt to drop down into the clutchMoreAnd the rear drive clutch actually separates it widens causing the belt to drop down into the clutch.
How do I know if my clutch is bad on my golf cart?
Watch out for these telltale signs of a malfunctioning golf cart CVT that is in need of repair or replacement:A sudden inability to maintain even slow speeds when heading uphill or changing elevation.Slowing down to a crawl, then speeding up, then slowing again, seemingly without reason.Jolting during startup.More items...•May 11, 2017
How do you remove a stuck centrifugal clutch?
0:593:15how to remove a stubborn centrifugal clutch off of a go kart - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo I literally had to I took my my grinder. And this is the housing of the clutch. And I just cutMoreSo I literally had to I took my my grinder. And this is the housing of the clutch. And I just cut through this side and then took my chisel on beat on that side and weakened it on one and pried.
Where is the model number on a Yamaha golf cart?
Under the seat where the floor board meets the motor compartment. Under the rear bumper on the frame. Under driver side glove box.
How can I make my g16 faster?
6 Ways You Can Make a Golf Cart FasterAdd More Torque to Your Golf Cart.Upgrade Your Golf Cart's Motor.Improve the High-Speed Controller of the Cart.Add Better Golf Cart Tires.Use a Higher Powered Golf Cart Battery.Watch the Weight in Your Golf Cart.May 18, 2021
How to remove clutch on EZGO golf cart?
How to remove a secondary clutch on an EZGO golf cart. First of all, make sure that the golf cart is turned off, and the brake is in place. Make sure to put pressure on the gas pedal. Use a clutch puller to remove the drive belt. Loosen the central bolt using an air gun.
How to remove secondary clutch on Yamaha golf cart?
Just carefully follow the given steps: First of all, identify the right clutch puller according to the VIN number of the golf cart you are operating.
Why does my golf cart clutch slip?
There can be a problem with the drive belt, which can cause the clutch to slip. Sometimes the installed belt drive may not match the clutch in the golf cart, causing problems. Just replace it, and you are good to go. Check if the belt drive is misaligned. This is also a common problem with the clutch.
What is wrong with my golf cart clutch?
If there is any problem in how your golf cart runs, you can check for the following problems: There might be a problem with the belt. Check if the belt is too tight or loose.
What is clutch puller?
They are the clutch puller, an air gun, machine oil, and a rubber hammer. It is necessary to be gentle in the process because if you use excessive force, then the transmission may be damaged. So, take great care while adjusting the clutch and use the clutch puller that matches the cart’s model.
What to do if you have a problem with your G16 golf cart?
If there is any problem with the secondary clutch, it is best to replace it or the drive belt connected to it. If you are unsure about removing the drive belt or the clutch, then you can adjust it.
How to find primary clutch on golf cart?
There are two clutches in the golf cart. To locate the primary clutch, it is generally the lower one. Consult the cart’s manual to make sure. First, observe exactly how the drive belts have been adjusted to the clutches. After you have noted that.
How to Remove and Adjust the Clutch on a Golf Cart (STEPS ..
Yamaha G2 clutch adjustment. Sometimes when the golf cart clutch is a problem, the best solution is to replace it. Just remove the clutch from your Yamaha G2 and replace it with a new one. Now, there can be some problems if the clutch gets stuck. If that is the case, then you will need to complete the following steps: More ›
Yamaha G2-A Golf Cart Service Repair Manual by 163610 - Issuu
Yamaha G2-A Golf Cart Service Repair Manual. G9-AJ/EJ G9-AG/AH G9-EG/EH1 G9-EH2 G2-A1E . NOTICE This manual has been written by Yamaha Motor Company for use by Authorized Yamah a Dealers and their ... More ›
Having Trouble With Your Golf Cart Clutch?
The golf cart clutch or CVT (which stands for Continuously Variable Transmission) may be easy enough for you if you're used to stick-shift driving with your regular vehicle. However, because many people these days don't drive stick-shift, they have a difficult time adjusting to the clutch when they purchase a new or preowned gas-powered golf cart.
How to Adjust, Remove, Bypass a Golf Cart Governor (STEPS ..
Yamaha G2 Governor Adjustment. The following methods show you how to adjust the governor on your Yamaha G2 golf cart. Method 1. Locate the lever present above the transaxle. This lever houses a 10mm nut. Tighten the nut or move it inwards as much as you want based on the desired speed using a 1/4″ drive ratchet with a 10mm deep socket. More ›
How often do you grease the clutch on a Yamaha golf cart?
The serial number is located near the drivers side rear tire underneath the golf cart. The Yamaha G2 began production in 1985 and the serial number can be located in one of two places. Either under the seat towards the front of the golf cart, or under the front bumper on the frame of the golf cart. More ›
How To Tune Up A Yamaha Golf Cart - Golf Cart Tips
This article is designed to show you how to tune up a Yamaha golf cart the fast and easy way. ... Models G2, G9, and G11. ... Using a screwdriver into the spark plug hole, turn the engine over manually by turning the primary clutch by hand. Measure movement in and out with the screwdriver till the pist on is at "top dead center" or "TDC". More ›
Cart Drive Clutch For Yamaha Golf Cart Part G2-G22 1985 ..
You are bidding a new Yamaha DRIVE clutch for Yamaha golf carts including models: G2, G8, G9, G14, G16, G22. This fits four cycle golf carts from years 1985 & Up. This is an aftermarket Drive Clutch to meet or even exceed the manufacturer's original equipment specifications. A clutch puller tool may be required to remove your current clutch. More ›
Golf Cart Secondary Clutch Kit Heavy Duty Yamaha G2-G22 ..
This Heavy Duty Yamaha Secondary Driven Clutch Kit is designed specifically for the Gas model golf cart manufactured from 1985 thru 2007. G2 G9 G14 G19 G22 models. This complete kit includes the following items, HD Spring, Spring Seat, Fixed and Sliding Sheaves, Shoes, Woodruff Key, and spacer. This Golf Cart Clutch or part is designed ... More ›
Driven Clutch Kit - High Torque Spring for Yamaha G2-G22 ..
Description. High Torque Driven clutch kit For Yamaha gas G2, G9, G11, G14, G16, G19, G21 and G22 - G2-G22 golf cart models. This kit is for the secondary clutch also known as the"Driven" clutch. Includes fixed and sliding sheaves High Torque Spring ** Performance Part Spring Seat Ramp Shoes Woodruff key Nut Spacer and cotter pin. Q&A s. More ›
BlockBuster Golf Cart Parts, Golf Carts For Sale & Their ..
Yamaha Models G14/G22 Jake's Power Kit - Includes Heavy Spring and Shaft Spacer ONLY. These Components are Used to Modify Existing Secondary Clutch for Better Performance. PART # 6221
Jake's Lift Kits Power Clutch Kit ... - Golf Carts for Sale
This is the Jake's power kit complete for inner clutch. Includes machined secondary sliding sheave, heavy duty High Torque spring, and shaft spacer. For Yamaha gas G14-G22 Golf Cart Models - G14, G16, G19, G22. Alternate and OEM Reference Numbers: 6256 , PKYKIT , 0103 , 16705 More ›
VEVOR Gas Golf Cart Secondary Driven Clutch Heavy Duty ..
Full Equipment The clutch is a secondary power clutch kit containing the fixed sheave, sliding sheave, spring, spring seat, ramp shoes, woodruff key, nut, spacer, washers and cotter pin, and a new drive belt. Wide Application This Yamaha drive clutch is suitable for the Yamaha golf carts models, including G2, G8, G9, G14, G16, G20, G21, G22. It ...
CVT Components
On a golf cart, the CVT is comprised of three parts; the drive clutch or primary clutch on the engine, the driven or secondary clutch on the differential, and the belt which connects the two. As the rpms of the engine increase, the drive clutch spins with it and with the use of flyweights and centrifugal force, the clutch pulls inward on the belt.
Drive Clutch
Let’s start with the removal of the drive (primary) clutch which is mounted on the crankshaft sticking out of the engine. Before beginning the golf cart clutch removal of either clutch, you must first remove the drive belt. At rest, it is loose enough where you can just work it over the clutches. Once removed, you can then remove the drive clutch.
Driven Clutch
As for the driven or secondary clutch, although it may seem easier to remove, it is often the hard one to tackle. When the bolt is removed from the center of the driven clutch, there is literally nothing else holding it on. It is not generally a tapered fit like is used on the drive clutch.
