How to Remove the body on a Yamaha G16 Golf Cart
- Remove the seat by lifting it upwards.
- Remove the screws above the shift and under the seat.
- Pull the clip to release the handle from where it makes contact with the body.
- Loosen the knurl nut and remove the knob to take out the choke cable from the engine compartment.
- Remove the floor push-in buttons near the shift side and the body buttons on the center plastic guard.
- Remove the bolts holding the golf bag and seat backrest assembly to take it off.
- Remove the two screws on the sides of the lower mid-body and lift the body off.
- Remove the screws and front washers and lift the front trim off.
- Remove the Yamaha emblem by unfastening the screws under it.
- Remove the angle bracket to lift the hood off.
How do you remove a Yamaha G16 golf cart body?
You can follow the steps below to remove a Yamaha G16 golf cart body. Remove the seat by lifting it upwards. Remove the screws above the shift and under the seat. Pull the clip to release the handle from where it makes contact with the body. Loosen the knurl nut and remove the knob to take out the choke cable from the engine compartment.
How do I remove the rear seat of my golf cart?
Remove the 9/16 bolts using the appropriate socket on the roof and take the top off. Remove the bolts on the front bracing on either side of the cart and lift them off. Loosen the bolts of the rear seat and take them off. This will help to get a gap between the front and rear seats that will make it easy to remove the rear seat as a single unit.
How do you repair a fiberglass golf cart?
Repairing Fiberglass Body Golf Cart Clean the crack on the golf cart body with mineral spirits Dry, prime and lightly sand the surface Glaze the surface using a product such as Bondo Alternatively, if the crack is not on the gel coat but the cart body, you will have to paint it with a ...
How to remove an EZGO golf cart body?
Cut the corners on the top with the razor blade if the film stretches around the body panel at the front. Fold the material and heat it again to ensure bonding. It’s easy to remove an EZGO golf cart body with some basic tools. Remove the 9/16 bolts using the appropriate socket on the roof and take the top off.
How do you change the body on a golf cart?
7:2313:38How to Remove & Install Club Car Precedent Golf Cart Body - YouTubeYouTubeStart of suggested clipEnd of suggested clipIn order to replace the rear body we need to take the seat off and remove it away from the golf cartMoreIn order to replace the rear body we need to take the seat off and remove it away from the golf cart lift up pull up and remove.
How can I make my Yamaha golf cart faster?
0:005:15Yamaha G29 Drive Golf Cart Governor Adjustment - MORE SPEED!!YouTubeStart of suggested clipEnd of suggested clipItself by tightening this nut down you're putting more pressure on the spring. So that the governorMoreItself by tightening this nut down you're putting more pressure on the spring. So that the governor has to work harder to pull back on the throttle.
What year is a G14 Yamaha golf cart?
G-Series (1979 – 2002)G1 – Electric ModelsSerial NumberYearG14 – Gas ModelsSerial NumberYearJN3-2001011996145 more rows
How do you remove a gas tank from a Yamaha golf cart?
Locate the knob at the bottom of the tank and unscrew it. Remove the engine and seat from the golf cart. Take out the fuel filter inside the tank. Pull the tank out of the cart.
How fast will a Yamaha golf cart go?
Most electric golf carts are faster than gasoline golf carts. Although, new gasoline and electric golf cart versions of Yamaha all have the same top speed. The top speed of both versions of Yamaha golf carts is 19 mph (31 kph).
Will bigger tires make a golf cart go faster?
The larger surface area of the bigger tires and wheels increases the maximum possible miles per hour. In some cases, this can be a boost of 300%! The bigger the tires, the better the speed.
How do I tell what model Yamaha golf cart I have?
Usually found under the seat, under the driver side glove box area or on the chassis towards the rear of the golf cart. Under the bumper area usually. Once you have located this you can use the chart below to cross-reference those numbers and determine the year and model of your Yamaha Golf Cart.
What engine is in a Yamaha golf cart?
At 357cc and 11.4 horsepower, it is Yamaha's most fuel-efficient carburetor engine. The PowerTech AC enables muscular hill climbing and a smooth ride. At 48 volts, its output is 5.0kw (6.7hp) for up to 60 minutes before recharging.
What engine is in a Yamaha G1 golf cart?
The G1 is powered by a 2 cycle gas engine with an oil injection system. The G1 body composition & gas engine underwent several modifications over the 11 years of production. The engines and bodies stayed very similar throughout the G1 model design.
How do you change a fuel pump on a Yamaha golf cart?
1:1011:27Golf buggy Fuel Pump replacement on a Yamaha cart how-to ... - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo what we'll have to do we'll just disconnect these fuel lines. Then give it a shake out to get ridMoreSo what we'll have to do we'll just disconnect these fuel lines. Then give it a shake out to get rid of any fuel that's in there. And then we'll take the pump.
Can you put an electric fuel pump on a Yamaha golf cart?
The short answer is yes, you can put an electric fuel pump on a golf cart.
How do you prime a Yamaha golf cart?
How to Prime a Golf Cart Fuel PumpTurn the engine of the golf cart on and remove the gas cap.Keep a rag around the filler hole.Blow hard into the gas tank. You may have to do this a few times until the engine starts purring and the fuel filter has fuel in it.
How can I make my Yamaha Fuel Injected golf cart faster?
1:544:32Yamaha Drive 2 Quietech Governor Adjustment - GET MORE SPEEDYouTubeStart of suggested clipEnd of suggested clipDown to make sure that i'm getting maximum speed out of these carts i also like to make sure that myMoreDown to make sure that i'm getting maximum speed out of these carts i also like to make sure that my throttle cable is adjusted properly to ensure that the throttle. Body is getting open to the wide.
How do you remove the speed limiter on a electric golf cart?
Basically, an electric speed governor can be controlled by a tiny metal rod that's located by the clutch of your golf cart. First things first: The electric speed governor is connected to a cable. You can adjust your speed by rotating the nut in a counterclockwise rotation.
How can I make my electric golf cart go faster without upgrading?
How to Make an Electric Golf Cart Faster Without UpgradesWash Your Cart Properly. ... Inspect the Batteries. ... Refill the Battery Water. ... Check the Gas Pedal and Linkage. ... Measure the Tire Pressure. ... Charge Up Your Battery Unit. ... Lighten Up Your Cart's Weight.
How do I increase the speed of my gas golf cart?
Increase the RPM An increase in the input shaft rpm for all differential ratios will produce a higher speed. For a gas golf cart, other than adjusting the governor, the speed may be enhanced by replacing the engine with a higher rpm output model.
How to restore a golf cart?
Steps. Apply some dish soap all over the golf cart and wash it using a hose fitted with a fine spray nozzle. Use a microfiber cloth to spread the dish-wash soap uniformly, both inside and outside the cart. Take some water in a bottle with a spraying mechanism and spray on the surface that has to be restored.
How to clean a golf cart with soap?
Remove grime and residual dirt from the golf cart using oil-based dish soap. Wash the soap off using cold water from a hose. Wipe the cart using a towel and let it dry completely.
How to paint a dark cart?
Apply a thin coat of plastic primer spray paint on the surface to be painted. You might need an extra coat if you’re planning to give your dark colored cart a light color. In this case, give a drying time of about half an hour before you apply the second coat. Paint the cart using acrylic or plastic-fusion paint.
What is a golf cart made of?
The body of a golf cart is primarily made of sheet steel, fiberglass or sheet aluminum. The frame is generally made of steel while tires, foam seat cushions and steering mechanisms are made of rubber, vinyl and metal. Parts like suspensions, drive trains, motors and brakes use metal. The 1993 model Club Car used an indestructible thermoplastic ...
How to repair a crack in a golf cart?
You can try the following options to repair cracks on a plastic golf cart body. Drill through the crack in a V shape and put a plastic weld on the rear. Fix some plastic tape on the front side so that the weld doesn’t push through. Drill the crack at the end so that it doesn’t become bigger.
How long to wait to remove masking tape after spraying?
Remove the masking tape about 10 minutes after spraying the last coat. Ensure that you don’t touch the paint to avoid smudges. Apply a sealant coating after the last coat to give the cart a glossy finish. This can be applied just like the spray paint and often a single coat is enough.
How to remove a Yamaha G1 flywheel?
The G1 from Yamaha can be removed via the following steps: Use a bit of penetrating oil and wait for some time. Apply a bit of medium level of heat. Mark the timing plate once done.
How to check if a flywheel is off?
You can do so by following the below steps: Use penetrating oil and wait for some while. Then check if the flywheel gets off. Another option would be to use a bit of heat to check if the flywheel comes off. Set a mark on the timing plate . After the crank seal is removed, it can be reinstalled at the correct time.
What size flywheel is used on a Yamaha G16?
There are various puller sizes that accompany golf carts. The most common is a Flywheel 3 jaw puller that comes in various sizes from 6 inches to 9 inches. Sometimes the center shaft can be drilled or tapped and sometimes it may not be either.
How to remove flywheel on EZGO?
The flywheel of an EZGO, be it the Workhorse or Medalist can be removed by following these steps: Find out the two dome head screws in the flywheel which seems they are there for no particular reason. Remove the two screws and you would find two holes to connect a puller. Protect the end of the crankshaft from the puller.
How to keep woodruff key in position?
Make sure the end of the crankshaft stays apart from the puller. The woodruff key should be kept in position during the exercise. Check the oil tank, be mindful to get any obstacles removed during the process. Make sure that the fins of the fan are not damaged while the removal is taken place.
How to protect crankshaft from puller?
Be mindful that the woodruff key is kept in position during the exercise. If there is any material struck in the oil tank , be mindful to get it removed during the process.
Can you reinstall a crank seal after changing it?
After the crank seal is changed, it can be reinstalled at the correct time. The bolt can be also hit with a hammer to check if the flywheel comes off. You can also apply few extra hits if it does not remove in one go. Remove the plastic cooling fins before heat is applied.
