Chock the front wheels of the Club Car to prevent it from moving. Loosen the lug nuts present at the back of the golf cart. Loosen the nut present on the axle at the end.
Full Answer
How do you release a club car motor that is stuck?
You can follow the steps given below to release a Club Car motor that is stuck on the input shaft. Remove the rear end from the golf cart. Remove the tires and wheels. Move the lug nuts on the studs of the passenger side of the cart backward by a few threads. Position the cart so that the rear end of the passenger side is upward.
How do I order parts for my 1984-1991 club car gas golf cart?
Browse our online catalog to find the parts you need for your 1984-1991 Club Car Gas Golf Cart. Click on the image or link to view a full diagram and order parts. Bag Attach. Kit - 2 Pass. Canopy - 4 Pass. Final Assem. - Part 2 Order Online - it's Fast, Easy & Secure! COVID-19 has changed the world and our way of life.
How do you toe-in and toe-out a golf cart?
To toe-in, turn it towards the Club Car’s front end and toe-out, turn it towards the back end of the Club Car. After the tires are aligned correctly, lower the cart to the ground and double-check the symmetry.
How do you remove the rear end of a golf cart?
Remove the rear end from the golf cart. Remove the tires and wheels. Move the lug nuts on the studs of the passenger side of the cart backward by a few threads. Position the cart so that the rear end of the passenger side is upward. This will make the armature hang out.
How do you disassemble a club car?
2:0913:38How to Remove & Install Club Car Precedent Golf Cart Body - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo in order to remove this cowl there's going to be five bolts. This will be one back here this willMoreSo in order to remove this cowl there's going to be five bolts. This will be one back here this will be one here one in the center. One on the front driver's side and one on the driver's.
How do you disassemble a Club Car DS?
2:537:18VLOG #10 Club Car DS body removal - YouTubeYouTubeStart of suggested clipEnd of suggested clipBody is to use a number three phillips on the forward reverse handle remove those bolts and pull theMoreBody is to use a number three phillips on the forward reverse handle remove those bolts and pull the handle. Out. Then the charger receptacle use the number two phillips.
How do you remove the front body of a Club Car Precedent?
0:146:41Body Remove / Install for 04+ Club Car Precedent golf cart carts carYouTubeStart of suggested clipEnd of suggested clipSo we're going to remove the windshield. So we get the front cowl off uh which is super easy justMoreSo we're going to remove the windshield. So we get the front cowl off uh which is super easy just got to remove the two bolts on each side you got one over here one on the other side.
How do you disassemble a golf cart?
1:209:35EZGO TXT Body Removal | How to Remove Golf Cart Body | Episode 1YouTubeStart of suggested clipEnd of suggested clipSo now what we're going to do is we're going to take the front bracing off this is what held theMoreSo now what we're going to do is we're going to take the front bracing off this is what held the green shield and the front of the top assembly. On this particular car this is half inch bolts.
How do you remove a club car from a DS axle?
How do I remove the rear axle on a Club Car golf cart?Remove the rear wheel of the golf cart.Take off the brake drum from its place.Insert a 90-degree snap ring pliers through the holes in the hub and remove the snap ring.Slide the axle out of its position.
What does DS mean on Club Car?
Dom SaporitoWhat does DS stand for in Club Car golf carts? The Club Car DS model type, in production from 1980 to 2014, was named after Dom Saporito, a vehicle designer at Club Car in the 1980s.
What is a cowl on a golf cart?
Cowls are the forward portion of any golf cart where your instruments are mounted and if it were an automobile where the hood might be located.
How do you change the drive belt on a Club Car Precedent?
1:195:57Changing the Drive Belt and Starter Generator Belt 2008 EZGO TXTYouTubeStart of suggested clipEnd of suggested clipDrive belt to remove it all you got to do is kind of work it over the edge and then roll. Back.MoreDrive belt to remove it all you got to do is kind of work it over the edge and then roll. Back. Until it pops off that rear driven clutch and then take it right out.
How do you install snubber on a club car?
2:454:341984 - PRESENT CLUB CAR TRANSMISSION MOUNT ...YouTubeStart of suggested clipEnd of suggested clipSlide the new snubber onto the bracket just like that. And we'll reinstall. All right let's just goMoreSlide the new snubber onto the bracket just like that. And we'll reinstall. All right let's just go ahead and install the. Nuts. Just like that. And we'll get those torqued. Down. Play any time.
How do you remove an armature from a golf cart motor?
0:301:56How To Remove The Motor Armature - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo what you want to do is get a hammer just like this and a flathead screwdriver. You want to justMoreSo what you want to do is get a hammer just like this and a flathead screwdriver. You want to just tap on the end no the front end. Oh. Coming out you guys what a wiggle. The armature gently.
How do you restore an old golf cart?
2:085:52GOLF CART RESTORATION FOR UNDER $40!! - YouTubeYouTubeStart of suggested clipEnd of suggested clipThis is super simple to start take your squirt bottle and wet the area you'll be working on maybeMoreThis is super simple to start take your squirt bottle and wet the area you'll be working on maybe even a little spray on the trackpad.
How do you make a golf cart go faster?
6 Ways You Can Make a Golf Cart FasterAdd More Torque to Your Golf Cart.Upgrade Your Golf Cart's Motor.Improve the High-Speed Controller of the Cart.Add Better Golf Cart Tires.Use a Higher Powered Golf Cart Battery.Watch the Weight in Your Golf Cart.
How can I make my Gas Club Car DS faster?
How to Make Your Gas-Powdered Golf Cart Faster [Updated, 2022]1 Use A Better Golf Cart Battery.2 Increase Torque.3 Upgrade the Golf Cart Motor.4 Install a Torque Converter.5 Install a Higher-Performance Clutch.6 Tweak The Governor.7 Install A Cold Air Intake.8 Get Bigger Golf Cart Tires.More items...•
How do I put Club Car DS in service mode?
0:151:07PRO TIP - Putting a Club Car DS Golf cart (Gas) into Maintenance ModeYouTubeStart of suggested clipEnd of suggested clipOkay here's a quick tip anytime you're working on a club car especially on the on the club card DXMoreOkay here's a quick tip anytime you're working on a club car especially on the on the club card DX there's a little yellow switch. Right here see when this is in neutral you push the gas.
How do you remove a golf cart hub?
0:202:18How To Quickly Replace A Stripped Golf Cart Hub - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo what you're going to want to do is you want to remove the cotter pin this case I used use pryMoreSo what you're going to want to do is you want to remove the cotter pin this case I used use pry some pliers. And a flat tip screwdriver. And you're going to loosen the castle. Nut.
How do you remove a rear axle from a golf cart?
1:592:59How to Remove an E-Z-GO TXT Front and Rear Axle - YouTubeYouTubeStart of suggested clipEnd of suggested clipThe first step is to remove the rear pin from the brake cable once this is done remove the c-clipMoreThe first step is to remove the rear pin from the brake cable once this is done remove the c-clip and slide the brake cable from the assembly.
How to align club car front end?
The best way of aligning the Club Car front end is to first adjust the placement of the camber, followed by the alignment of the wheel and tire, by toeing them in or out as per required .
How to loosen lug nuts on club car?
You must do this on all of the bushings to make the process easier later on. Jack up the Club Car from the back. Use a ¾-inch socket to loosen the lug nuts on the back tire.
What to do if camber does not budge?
If the camber still does not budge, redo the procedure on both joints and keep adjusting the position as required. After the front end of the driver’s side is completed, redo the whole procedure for the front tire on the passenger side of the Club Car.
Why does my golf cart wobble?
If the front-end of your golf cart wobbles while driving, it could be due to faulty and/or non-branded tires, incorrect tire alignment or a faulty engine. Faulty and/or non-branded tires. Incorrect alignment of the tires. Faulty engine.
What causes a club car to crash?
Front Leaf Spring Bushings: Worn-out bushings in the front leaf spring can cause the Club Car to crash while in motion and could also cause camber and tire issues. Replacing all the above parts will fix the front end problems and also improve overall control, camber and tire of your Club Car.
How to fix a club car that is wobbling?
Steps to fix the wobble: Align the tires properly. Examine the height of the tires and ensure that the placement of both tires is even. Pull out the tires and clean them if there is any dirt jabbed in them. You must also consider inspecting the engine of your Club Car , along with the steering wheel.
Why does my club car make a loud noise?
The noise from the front-end of the Club Car may be due to damaged components . The noise may also be because of loosened bolts and nuts, faulty CV & Ball joints or worn-out tie rods and bushings.
How to get the motor off a golf cart?
Use a jack and lift the golf cart on the right axle side. Slide the motor off and catch it as it reaches the end of the shaft. Remember to set the motor down lightly on the surface. Use a small standard screwdriver and pull out the middle pin of the fastener by about one-quarter of an inch.
How to remove club car armature?
You can try the steps given here to remove an armature that is stuck on to the spline. Spray some WD-40 over the spline coupler and spline a few times. Allow it to rest overnight. Shake, pull and tap the armature.
How to remove lug studs from a cart?
Also, remember to lay your hands on an old brake drum and turn it backward or remove the lug studs so that the studs remain free of damage. Remove the rear tires and axle from the cart. Flip the brake drum and put it on backward. Raise the rear of the cart and drop it on to a hard surface.
How to release a club car motor?
You can follow the steps given below to release a Club Car motor that is stuck on the input shaft. Remove the rear end from the golf cart. Remove the tires and wheels. Move the lug nuts on the studs of the passenger side of the cart backward by a few threads. Position the cart so that the rear end of the passenger side is upward.
How to fix a drum on a car?
Remove the tires and wheels. Remove the brake drum and turn it backward. Adjust the lug nuts so that they are just tight enough to keep the drum on to the axle. Get someone to help you with raising the rear end by about three to four feet and drop it on to a hard surface over the inverted brake drum.
How to pawl a motor off?
Method 2. Keep a ratchet strap surrounding the motor but avoid tightening it. Loop a second ratchet strap below the first one under both the sides of the motor. Tighten the first strap around the motor as much as you can. Connect a third ratchet strap to the strap below the motor and pawl the motor off.
How to make armature hang out?
This will make the armature hang out. Apply a lot of PB Blaster, heat or both at the point where the shaft makes contact with the armature. When applying heat, try to keep it away from the armature shaft as much as you can. Raise the armature by about a foot length and slam it downwards.
What is a golf cart?
Golf carts are also known as golf cars. The term "cart", in its purest sense, refers to a vehicle that does not travel under its own power. Golf cars, however, are most commonly referred to as golf...
When did golf carts evolve?
Club Car Golf carts have evolved many times since 1975, and although the basic electrical design has stayed close to the same, there are small differences. These differences are important when troubleshooting your cart.
CVT Components
On a golf cart, the CVT is comprised of three parts; the drive clutch or primary clutch on the engine, the driven or secondary clutch on the differential, and the belt which connects the two. As the rpms of the engine increase, the drive clutch spins with it and with the use of flyweights and centrifugal force, the clutch pulls inward on the belt.
Drive Clutch
Let’s start with the removal of the drive (primary) clutch which is mounted on the crankshaft sticking out of the engine. Before beginning the golf cart clutch removal of either clutch, you must first remove the drive belt. At rest, it is loose enough where you can just work it over the clutches. Once removed, you can then remove the drive clutch.
Driven Clutch
As for the driven or secondary clutch, although it may seem easier to remove, it is often the hard one to tackle. When the bolt is removed from the center of the driven clutch, there is literally nothing else holding it on. It is not generally a tapered fit like is used on the drive clutch.