After purchasing a clutch puller for your specific golf cart, insert it into the clutch hole and thread in slightly. Use an air gun to turn the puller inward at a high rate of speed. Once the puller contacts the crankshaft, the pressure created causes it to pop off the tapered fit. Without a puller, golf cart clutch removal is next to impossible.
Full Answer
How do you remove the rear axle of a club car golf cart?
You can remove the rear axle of a Club Car golf cart by taking off the snap ring that is located behind the hub. Remove the rear wheel of the golf cart. Take off the brake drum from its place. Insert a 90-degree snap ring pliers through the holes in the hub and remove the snap ring. Slide the axle out of its position.
Can I use a key from one golf cart on another?
A key from one golf cart can be used on another EZYGO golf cart. All golf cart keys are dependent on the manufacturer. Each manufacturer will have the same key molds for the keys. Yes, the keys are universal and limited to the manufacturing company. This means that if you lose a key to a EZGO golf cart, you can easily obtain a duplicate.
Can you replace the ignition switch on a Club Car CART?
Although the basic working and mechanism of most of the carts are the same, there still are minor differences in the internal workings. So, if you are looking to replace the ignition switch of a Club Car golf cart, the steps that you followed for the E-Z-GO may not help.
What happens if you lose your EZGO golf cart key?
This means that if you lose a key to a EZGO golf cart, you can easily obtain a duplicate. The key for one EZGO cart will work on another EZYGO golf cart For example, the EZGO RXV key will fit almost all models of the EZGO cart which are part of the gas and electric vehicle collection.
How do you start a Club Car golf cart without a key?
Quick Screwdriver Method:Insert the tip of your screwdriver in the ignition switch's slot.Move the screwdriver up and down gently but firmly until you can turn the tool around the same way you would turn a key.This should fire up the cart. ... Another method would be hot-wiring which involves working the wires.
How do you test a club car key switch?
Testing a Club Car Ignition SwitchFind the back and red wires on the back of your battery pack.Connect the black wire to the negative terminal and the red to the positive.Keep the cart turned off while you work on it.Check the wires with a probe meter while the cart is off – only one wire should have a charge.More items...
How do you bypass the key on a golf cart?
This process includes these steps:Turn off the ignition switch to minimize your risk of electrocution. ... Locate the wires for your cart's ignition switch. ... Use wire snips to cut these wires away from their connectors. ... Touch the engines together carefully to bypass the ignition switch and send power to your engine.More items...
Are all Club Car golf cart keys the same?
Club Car Club Car's vehicles enjoy the luxury of taking one key that fits all their carts manufactured post-1982. If your cart is older than that, it belongs in a museum. But, jokes aside, you will need to change the ignition switch to cater to a newer key model.
What would cause a golf cart not to start?
As the main source of power to your electric golf cart, the batteries are commonly the cause for why your electric golf cart won't start. Acid-based batteries are typically used for electric golf carts and must be recharged in order to work properly.
What would make a gas golf cart not start?
First, try this: turn the key switch on, hit the accelerator, and check for a clicking noise. If you don't hear clicking, it's time to take a look at your cart's batteries. Make sure the battery is fully charged and the terminals are cleaned and secure. Next, see how the water level in the battery is holding up.
How do you hotwire a club car?
1:164:28How To Start A Golf Cart Without A Key - YouTubeYouTubeStart of suggested clipEnd of suggested clipI'm going to use a paperclip. And a small screwdriver to try this one it involves just moving theMoreI'm going to use a paperclip. And a small screwdriver to try this one it involves just moving the tumblers up while you're applying pressure to the cylinder.
Can you bypass the ignition switch?
Bypassing a broken ignition switch is quite a technical procedure that will require a little more than just a manual and a keen sense of learning. The best case scenario is that you take your car to a professional to handle it or simply just replace the switch.
Are golf carts easy to steal?
If a person with poor intentions gets ahold of an E-Z-GO master key, there will be lots of golf carts they can steal with very little effort. If you don't have a GPS installed on your cart, then you will potentially never see it again. The good news is that you can change your key on your golf cart to a unique key.
Can you duplicate a golf cart key?
Can You Get a Copy of a Golf Cart Key Made? Yes, you can easily get a copy of a golf cart key made by a golf cart manufacturer, retailer, or locksmith.
Do golf carts have unique keys?
However, there isn't a complete universality among all golf cart keys ever made. However, it is a fact that carts made by the same manufacturer often have either the same key or one that is similar enough to make it easy to swap between them.
How do you start a Club Car golf cart?
0:112:14How To Start a Golf Cart - YouTubeYouTubeStart of suggested clipEnd of suggested clipForward neutral and reverse okay so what we do is we take the key. We move it to on we don't goMoreForward neutral and reverse okay so what we do is we take the key. We move it to on we don't go anywhere we're actually on a slight hill.
How to make a shopping cart start when the key is in ON position?
One of the solutions to this issue would be to use a toggle switch. Try wiring it in such a way that the cart would start only if the key is in ON position while the switch is in the OFF position. And by default, keep the switch in ON position. This way the cart will not work unless a person knows this particular arrangement.
How to check if key switch is working?
If you wish to check if the key switch is functioning properly, follow these steps. There are two probe wires present in the battery pack – a black and a red. Connect the black probe wire to the 36v negative terminal of the battery pack. The red probe wire should be connected to the back of the battery pack.
What wires are used for toggle switch?
This is the connection from the battery. Usually, it is a red/ white wire which will be used for this purpose. This will need to be connected to the solenoid, V/R field, ignitor amidst others.
How to measure voltage output?
Take an ohmmeter and measure the voltage output. The first time you measure, make sure that the switch is turned on but only till you hear the first click.
How to remove ignition switch?
Remove the face nuts with a pair of pliers. Now, the ignition switch can be removed easily.
What to do if you can't wire a key switch?
If you are unable to wire it correctly, it may be a good idea to consult a key smith to get the key switch changed.
What is the difference between a red wire and a black wire?
The main difference is when you connect the wires to the terminals. The red wire will have to be connected to the bottom left while the black wire has to be connected to the top left corner. The top right corner will have a white wire while the blue wire will have to be connected to the bottom right corner.
Why do I need to remove the cub car steering wheel?
If the club cart is old enough the steering wheel sometimes get jammed due to wear and tear of the shaft.
How to fasten a steering wheel to a steering wheel?
Take the small metal plate that has two holes that can be aligned with the holes made on the steering wheel and another hole aligned with the shaft and fasten it lightly with the help of the screws.
Why use a blow lamp?
Sometimes, blow lamps are used to heat the jammed nut or to breakaway any steering wheel that needs to be replaced. So working safely is the best option.
What happens when you tap the steering wheel on a club car?
After tapping for a couple of times, a pop-up sound is heard, and the club car steering wheel comes loose from the shaft or the splines.
How to fit a new steering wheel?
With the pre-aligned holes on the hub and the new steering wheel, it is straightforward to fit the new steering wheel with the help of the Allen keys and the hex screws.
How to remove the center plate on a steering wheel?
Check the center plate of the steering wheel. Look on the backside of the plate and find out if the plate is attached with any screws. Use the screwdriver to remove the screws so that the center plate comes off.
What is a Project X HZRDUS shaft?
What is the Project X HZRDUS Black Fairway Wood shaft? Project X HZRDUS Black Fairway Wood shaft is a low spin golf shaft design. It comes with enhanced firmness over the entire length of the shaft....
How do I remove the rear axle on a Club Car golf cart?
You can remove the rear axle of a Club Car golf cart by taking off the snap ring that is located behind the hub.
Where is the retainer nut on a 1998 Club Car?
The axle bearing of a 1998 electric Club Car rear axle houses a retainer nut that is located inside the axle tube. This is often a C-clip and keeps the axle in position inside the tube. This C-clip or retainer nut can be accessed only using a pair of 90-degree C-clip pliers.
How to get snap rings off a sandbox?
Put the 90-degree snap ring pliers through the holes in the hub and pull at the snap ring till it comes off . The flashlight will help you see the ring clearly through the holes. Alternatively, you can consider wearing a miner’s light.
How to remove rear axle snap ring?
You can remove the rear axle snap ring on a Club Car using a pair of 90-degree snap ring pliers and a flashlight. Take off the rear wheel from the Club Car golf cart. Remove the brake drum from its place.
What to do if your axle is stuck?
If the axle continues to be stuck to the bearings, you will need a slide hammer to tap the bearings gently a few times and loosen the axle or a bearing puller to take off the bearing.
How to remove snap ring from a spherical ring?
Insert a 90-degree snap ring pliers through the holes in the hub and remove the snap ring.
What to do if you don't have 90 degree pliers?
If you don’t have a pair of 90-degree pliers, you should ensure that the snap ring pliers that you use are of the right size at the tips. Pliers with an offset angle or Snap-on pliers can also be used.