First of all, identify the right clutch puller according to the VIN number of the golf cart you are operating. Then use it to remove the drive belt very carefully from the primary and the secondary clutch. After the belt is removed, you will need an air gun to loosen the central bolt that holds the secondary clutch.
How to remove a secondary clutch on a Yamaha golf cart?
There are some simple steps involved in removing the secondary clutch on a Yamaha golf cart. Just carefully follow the given steps: First of all, identify the right clutch puller according to the VIN number of the golf cart you are operating. Then use it to remove the drive belt very carefully from the primary and the secondary clutch.
How to remove a clutch on an EZGO golf cart?
How to remove a secondary clutch on an EZGO golf cart. First of all, make sure that the golf cart is turned off, and the brake is in place. Make sure to put pressure on the gas pedal. Use a clutch puller to remove the drive belt. Loosen the central bolt using an air gun.
How do you remove the drive belt on a golf cart?
1 First of all, identify the right clutch puller according to the VIN number of the golf cart you are operating. 2 Then use it to remove the drive belt very carefully from the primary and the secondary clutch. 3 After the belt is removed, you will need an air gun to loosen the central bolt that holds the secondary clutch. ...
Are there any problems with the secondary clutch on the Yamaha G1?
There can be a variety of problems with the secondary clutch on the Yamaha G1. Before you start making adjustments, the important thing is to identify the exact problem damaging the cart. There can be various problems with the golf cart clutch, so we need to identify the exact problem.
How do you disassemble a golf cart clutch?
0:504:32How to disassemble a Team brand slip drive clutch out of a golf cart or ...YouTubeStart of suggested clipEnd of suggested clipWhat you want to do is take off this cap. Just three screws. One two three pull it off like thatMoreWhat you want to do is take off this cap. Just three screws. One two three pull it off like that there's a plastic ring inside don't lose that. All right then what you got to do is flip it over.
How do you install a primary clutch?
2:3012:08How to install HD Primary Clutch on Polaris RZR 800 | SuperATVYouTubeStart of suggested clipEnd of suggested clipThese will be the towers here so we just take our pry bar and lay it straight down through here andMoreThese will be the towers here so we just take our pry bar and lay it straight down through here and lay it up against the plastic on this side or the frame of the machine.
How does a Yamaha golf cart clutch work?
0:463:28How a golf cart CVT slip drive clutch works - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd the rear drive clutch actually separates it widens causing the belt to drop down into the clutchMoreAnd the rear drive clutch actually separates it widens causing the belt to drop down into the clutch.
Why is my golf cart clutch not engaging?
The battery might be the key reason for the clutch not engaging. If the battery is faulty, the clutch systems will fail to generate enough power and will not function. If this is the case, it is advisable to replace or fix the battery and the issue should be resolved.
How do you remove a primary clutch bolt?
1:487:03How to Remove a Stuck CVT/PVT Primary Clutch on a SXS/UTV/ATV ...YouTubeStart of suggested clipEnd of suggested clipGet the threads engaged on the puller a few rotations. So that you know it's secure. Before you hitMoreGet the threads engaged on the puller a few rotations. So that you know it's secure. Before you hit it with the impact gun when the puller threads in and mechanically tries to compress that fluid.
How do you remove a clutch without a clutch puller?
How to Remove a Snowmobile Clutch Without a PullerFlip the snowmobile on its side.Remove engine housing to expose the clutch.Remove clutch bolt.Wrap the Grade 8 bolt or clutch bolt with Teflon tape.Fill clutch bolt hole with water.Insert the bolt and tighten.Make repairs/replacements and then reassemble.
How do you remove a clutch from a Yamaha golf cart?
3:237:16Yamaha Golf Cart Primary Drive Clutch | How to Remove and InstallYouTubeStart of suggested clipEnd of suggested clipTake a large screwdriver stick between the spider push it down just as help steady. It. And finishMoreTake a large screwdriver stick between the spider push it down just as help steady. It. And finish loosening the bolt. And out comes the plush.
How do you know if your clutch is bad on a Yamaha golf cart?
What Kinds of Problems Can a Golf Cart Clutch Have?A sudden inability to maintain even slow speeds when heading uphill or changing elevation.Slowing down to a crawl, then speeding up, then slowing again, seemingly without reason.Jolting during startup.A 'cranking' sound when starting up the golf cart.
Why would a centrifugal clutch not engage?
Centrifugal Clutch Won't Engage If your clutch won't engage, It usually means that the engine idle speed is different to the clutch idle speed. This can result in damage. To correct this, change the spring or change the engine speed to below the clutch idle speed.
How do you change a clutch on a Yamaha golf cart?
2:596:41Yamaha G9 Clutch Installation How-To - YouTubeYouTubeStart of suggested clipEnd of suggested clipIn order to remove the original clutch. You'll need to order a clutch puller bolts which is soldMoreIn order to remove the original clutch. You'll need to order a clutch puller bolts which is sold separately on our website.
What is the most common problem associated with clutch?
Experiencing Clutch Problems? Here Are The Most Common Issues.The master or slave cylinder might start to leak. Hydraulic and cable-operated are two kinds of clutches. ... The throwout may wear out. ... The clutch disc may be worn out. ... The flywheel may become warped. ... Your pressure plate may be worn out.
How do you unstick a centrifugal clutch?
6:2511:01EASY! How To Fix a 'Stuck' Centrifugal Clutch - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo you want to keep the grease to minimum but enough to lubricate it and keep everything movingMoreSo you want to keep the grease to minimum but enough to lubricate it and keep everything moving independently of each other on the face of this clutch you can see some discoloration from heat.
When to replace clutch on a golf cart?
The replacement of the clutch is indicated when the cart runs smooth on a leveled surface, but shows a decline in speed when going uphill.
What is a golf cart clutch?
A golf cart clutch is a CVT i.e. Continuously Variable Transmission and it is made up of two separate clutches connected together. The only similarity in an automobile clutch and golf cart clutch is that both are used to transmit the power from engine to transmission.
What is a sliding sheave on a golf cart?
Both golf cart clutches are of different sizes and incorporate a sliding sheave that moves in and out along a central shaft as the brake or accelerator is pressed. This movement of the clutch plate along a sliding sheave enhances the performance and safety of the clutch plates.
How does a drive clutch work?
When at rest, the drive’s sheaves are separated by a wide belt whereas the driven sheaves are spring-loaded. As the rotations per minute increase, the drive clutch starts to spin with a strong centrifugal force and weights, and the clutch is pulled inwards.
How do clutches work?
Together, the clutches may look like a large pulley. However, they work separately and both clutch’s sheaves move in and out along a central shaft providing a smooth start-up, speed, and brakes.
How to use air gun clutch puller?
There are also noticeable unused threads inside the clutch. Now insert the clutch puller into the clutch hole and slightly thread it in. Using the air gun, turn the puller inward at a high speed.
Can you remove a clutch without a puller?
Clutch puller. It is absolutely impossible to remove the clutch without a clutch puller. The key here is to identify the right puller for the cart model you are working on. Since the clutches are press-fitted, it is imperative to remove them correctly without causing any damage.
CVT Components
On a golf cart, the CVT is comprised of three parts; the drive clutch or primary clutch on the engine, the driven or secondary clutch on the differential, and the belt which connects the two. As the rpms of the engine increase, the drive clutch spins with it and with the use of flyweights and centrifugal force, the clutch pulls inward on the belt.
Drive Clutch
Let’s start with the removal of the drive (primary) clutch which is mounted on the crankshaft sticking out of the engine. Before beginning the golf cart clutch removal of either clutch, you must first remove the drive belt. At rest, it is loose enough where you can just work it over the clutches. Once removed, you can then remove the drive clutch.
Driven Clutch
As for the driven or secondary clutch, although it may seem easier to remove, it is often the hard one to tackle. When the bolt is removed from the center of the driven clutch, there is literally nothing else holding it on. It is not generally a tapered fit like is used on the drive clutch.
How to find primary clutch on golf cart?
There are two clutches in the golf cart. To locate the primary clutch, it is generally the lower one. Consult the cart’s manual to make sure. First, observe exactly how the drive belts have been adjusted to the clutches. After you have noted that.
How to fix secondary clutch?
For the secondary clutch, change the drive belt’s adjustment connected to it, and that should solve the problem.
Why does my golf cart clutch slip?
There can be a problem with the drive belt, which can cause the clutch to slip. Sometimes the installed belt drive may not match the clutch in the golf cart, causing problems. Just replace it, and you are good to go. Check if the belt drive is misaligned. This is also a common problem with the clutch.
What is wrong with my golf cart clutch?
If there is any problem in how your golf cart runs, you can check for the following problems: There might be a problem with the belt. Check if the belt is too tight or loose.
How to get clutch out of clutch?
Do not use too much rough force, but put the crowbar gently behind the clutch and apply pressure. The clutch might slide out smoothly. It is important to increase your pressure evenly and gradually, or you can damage it more than before.
What to do if you have a problem with your G16 golf cart?
If there is any problem with the secondary clutch, it is best to replace it or the drive belt connected to it. If you are unsure about removing the drive belt or the clutch, then you can adjust it.
What to do if clutch gets stuck?
If that is the case, then you will need to complete the following steps: If the clutch gets stuck in any instance, the first thing you should do is use a PB Blaster and add some of it to the clutch. Give it some time to soak.
How Does A CVT Work?
Reasons The Clutch Needs Maintenance Or Removal
- Getting your golf cart from point A to B smoothly requires the efficient performance of the clutch. To analyze whether the cart is working properly or not, investigate the uphill and downhill movement. The Following are some of the major indicators for the removal/replacement of your golf cart’s clutch: 1. Inability to slow down and increase speed while in transition. 2. Drastic chan…
Required Tools to Remove Golf Cart Clutch
- There are few essential tools which will be needed to effectively remove a golf cart clutch without harming the component itself or your hands. The tools are listed and described below:
Conclusion
- Who does not love a smooth, trouble-free golf cart which runs well without any complications. To make sure of it, it is important to know the parts and key performance indicators related to each component of the clutch and engine. Having this knowledge helps in identifying the problems which arise during the cart drive. Getting to work and fixing the issue promptly will not only elon…