- You can remove a motor that is not seized to the splines by sliding the same off from the splined shaft. ...
- Use a jack and lift the golf cart on the right axle side. Slide the motor off and catch it as it reaches the end of the shaft. ...
- Use a small standard screwdriver and pull out the middle pin of the fastener by about one-quarter of an inch. ...
How do you remove the motor from an electric golf cart?
Once all wires have been removed from the electric golf cart motor, you are ready to remove the motor. There are usually three or four small bolts holding the motor onto the differential. They are inserted outboard of the mounting flange through holes and then screw into the threads cut into holes around the motor case.
How do you release a club car motor that is stuck?
You can follow the steps given below to release a Club Car motor that is stuck on the input shaft. Remove the rear end from the golf cart. Remove the tires and wheels. Move the lug nuts on the studs of the passenger side of the cart backward by a few threads. Position the cart so that the rear end of the passenger side is upward.
What to do if your golf cart has no power?
The first step is to remove the wires connecting the battery pack to ensure that the cart has no power. It is advisable to use protective gloves. Do not use wristwatch, rings or jewelry. If you have to access the motor from below the rear seat, you must lift the rear of the cart using a jack.
How does an electric golf cart motor work?
Electric golf cart motors have three main parts: an outer cylindrical metal housing, a field coil and poles, and an armature that drives the wheels by spinning inside the field coil while supported on ball bearings. If you suspect damage to the bearings, brushes, or field coil, you can remove the motor and disassemble it to replace these.
How do you change an electric golf cart motor?
0:375:58EZGO RXV Golf Cart Motor Removal & Installation How-To - YouTubeYouTubeStart of suggested clipEnd of suggested clipTo remove this motor with us the connectors here we get it disassemble this wire to the front hereMoreTo remove this motor with us the connectors here we get it disassemble this wire to the front here we got to take off and they will just unbolt it slide it off.
How do you remove a stuck golf cart motor?
To solve this problem, apply a few coats of WD-40 or PB Blaster around the spline and spline coupler and let it stay overnight. Shake, pull and tap on the armature a few times the next day until it comes off. The other option is to remove the rear tires and axle from the cart.
How do you test a Club Car electric golf cart motor?
4:0210:28Testing 36 volt golf cart motor with 12 volt battery - YouTubeYouTubeStart of suggested clipEnd of suggested clipYou're going to take the negative. And put it on the a1. Again i'm going to take the jumper cableMoreYou're going to take the negative. And put it on the a1. Again i'm going to take the jumper cable from a2 to s1 you're going to take the positive cable from the jumper.
What motor is in a Club Car Precedent?
If you select a gasoline Precedent® golf car, your vehicle will be powered by a superbly tuned, easy to maintain, Subaru® 14 hp-rated, 404 cc engine with electronic fuel injection (EFI).
How much does a golf cart motor weigh?
Technical DetailsManufacturerD&D Motor SystemsItem Weight51 poundsCountry of OriginUSAIs Discontinued By ManufacturerNoColorGray Option (Blue Motor)4 more rows
How do you know if your club car motor is bad?
You have enough going on in your life without your golf car refusing to start when you turn the key in the ignition. If your golf car won't start, is slower than it used to be, or is experiencing other technical problems, you could have a bad motor on your hands.
How long do electric golf cart motors last?
However, their durability is the same as that of an electric vehicle, which is nice for those who are interested in gasoline or diesel golf carts. That said, some manufacturers claim that the average golf cart will last 30-40 years if the engine is properly maintained, repaired, or even replaced.
Where is the reset button on a Club Car golf cart?
Identify your main battery supply (usually the largest battery) on your motor. Check around this supply for a small red button that may or may not be labeled “Reset”. Press and hold this button for a few moments and then release it to reset the motor.
What would cause an electric golf cart not to move?
Solenoid Wear When there is a disruption in the flow of the electrical current, your cart will not operate. A common reason for current disruption is solenoid wear. Each time the solenoid activates as you press down on the gas pedal, the solenoid compounds down onto a thin metal contact plate.
How do I know if my Club Car is Precedent or DS?
The first two numbers of the serial number is the year of your Club Car golf cart. Here are two examples: If the first three digits of the serial number are “A00”, you own a 2000 Club Car DS. If the first four digits of the serial number are “PG09”, you own a 2009 Club Car Precedent.
What engine is in a Club Car golf cart?
Engine Power The gasoline model of the Club Car DS has a 286 CC single-cylinder engine. This model also possesses an overhead value and a pressure-lubricated and air-cooled design. Typically, they can produce around 9.5 horsepower at 3,600 rotations.
What does DS stand for on Club Car?
What does Club Car DS mean? The DS in Club Car DS is abbreviated from the name Dom Saporito. He served as a vehicle designer for the Club Car golf carts during the 1980s.
How do you test a club car motor controller?
To test a club car precedent controller, connect a voltmeter between the negative terminal of your cart's battery and the M terminal on the controller. Then push the pedal down and look for a clicking noise from the solenoid. Your batteries should read as full.
How do you troubleshoot an electric club car?
There are a few simple problems that you can fix yourself that will not necessitate professional maintenance.Test the wall socket where you charge your cart. ... Expose your golf cart batteries. ... Test the batteries for voltage. ... Replace dead batteries. ... Expose the motor for inspection. ... Reset the motor. ... Test the cart.
How do you test a golf cart motor controller?
Connect the negative probe to the controller's M terminal and positive probe to the B+ terminal. Press the accelerator and watch to see if the voltage increases. It should increase from a reading of 0 to the full voltage of the battery. If the motor is not turning, the problem may be in the directional switch or motor.
How do you test a motor for continuity?
Start by completely disconnecting the spindle motor from all power sources. Check each wire, including T1, T2, T3 and the ground wire. If the reading is infinite, your motor should be fine. If you get a zero reading or any continuity reading, you have either a motor problem or a cable problem.
How to disassemble a commutator motor?
If you choose to disassemble the motor, remove the bearing cap or magnet and two to four bolts from the commutator cover , located at the end of the housing. Now remove the cover and slide out the armature. While the motor is disassembled, take the time to remove dust and debris. Measure the length of the armature brushes and check against the manufacturer’s specifications; they should be replaced if worn down below the minimum recommended length.
How to remove a motor from an axle?
Remove the three to six bolts that secure the motor to the axle housing and set them aside. You may wish to mark the axle or motor housing with chalk to assist in reassembly. Once the motor is unfastened, it should simply slide off of the axle splines. If the motor sticks, tap it with the rubber mallet to loosen it. However, take care not to damage the splines. The motor can weigh more than 50 lbs., so be careful not to drop it.
How to disconnect negative battery cable?
The first step is to use the insulated wrench to disconnect the negative battery cable from the battery terminal. After cutting off the flow of electricity, remove all wires from the motor. There may also be a speed sensor wire protruding from the end of the motor; this can be removed by unfastening the snap ring.
How to get the motor off a golf cart?
Use a jack and lift the golf cart on the right axle side. Slide the motor off and catch it as it reaches the end of the shaft. Remember to set the motor down lightly on the surface. Use a small standard screwdriver and pull out the middle pin of the fastener by about one-quarter of an inch.
How to release a club car motor?
You can follow the steps given below to release a Club Car motor that is stuck on the input shaft. Remove the rear end from the golf cart. Remove the tires and wheels. Move the lug nuts on the studs of the passenger side of the cart backward by a few threads. Position the cart so that the rear end of the passenger side is upward.
Why is my Club Car motor stuck?
Your Club Car motor may be stuck due to a stuck armature on the spline. The motor may also be stuck on the input shaft.
How to remove lug studs from a cart?
Also, remember to lay your hands on an old brake drum and turn it backward or remove the lug studs so that the studs remain free of damage. Remove the rear tires and axle from the cart. Flip the brake drum and put it on backward. Raise the rear of the cart and drop it on to a hard surface.
How to remove club car armature?
You can try the steps given here to remove an armature that is stuck on to the spline. Spray some WD-40 over the spline coupler and spline a few times. Allow it to rest overnight. Shake, pull and tap the armature.
How to fix a drum on a car?
Remove the tires and wheels. Remove the brake drum and turn it backward. Adjust the lug nuts so that they are just tight enough to keep the drum on to the axle. Get someone to help you with raising the rear end by about three to four feet and drop it on to a hard surface over the inverted brake drum.
How to get a motor off a spherical object?
Raise the armature by about a foot length and slam it downwards. You may have to do this a few times to get the motor to fall off.
What is a regen golf cart?
If your golf cart motor has wires coming out the end and has a speed sensor it is a Regen Motor. If your golf cart has a toggle switch for the Forward / Reverse Selector you have a regen cart.
What size anchor bolts are used on a golf cart?
Lastly if you are under the golf cart and you see two different sets of threaded anchor bolts but all are the same size 5/16″-20 it is a series motor.
What motor do you have if you don't have wires?
If you do not have wires coming out the end of the motor or speed sensor you have plain motor or Series motor system. If your golf cart has a handle and throw lever for the Forward / Reverse Selector you have a Series Motor. Lastly if you are under the golf cart and you see two different sets of threaded anchor bolts but all are ...
What type of motor?
Next you will need to determine if your golf cart has a Series Motor or a Regen Motor. This is fairly straight forward. You will have several tell-tale signs that will help you determine the type of electric golf cart motor and system that is in your golf cart.
How to remove motor from EZGO golf cart?
Removing the motor from the EZGO Marathon golf cart involves first removing all the items connected to it like the armature assembly and the wires. There are usually 3 or 4 bolts holding the motor to the differential shaft along with a bracket. Removing these bolts will free the motor.
How to change motor on Ezgo cart?
How to change the motor on a Electric EZGO: The first step is to remove the wires connecting the battery pack to ensure that the cart has no power. It is advisable to use protective gloves. Do not use wristwatch, rings or jewelry.
How to Remove EZGO TXT Electric Motor?
Some users of the EZGO TXT electric golf cart miss the snap ring that holds the input shaft. The shaft in turn holds the motor.
How to remove the engine on a 2001 Ezgo?
Here’s how you do it: You have to remove the 8 bolts holding the engine in place. You should remove all attachments such as cables, filters and ignition wires. The engine can then be pulled up. Mind the weight of the engine; it’s around 80 pounds.
How to remove PDS motor?
Here are the steps to remove a PDS motor: You must first put the Run-Tow/Maintenance switch to Tow/Maintenance. Disconnect the wires connecting the battery. Disconnect and remove all the wires and cables connected to the motor. You should then remove the snap ring and the speed sensor from the motor end cover.
How many bolts are there between the muffler and the starter?
Now, there are two bolts between the muffler and the starter that should be removed and the ground strap should also be dispensed with.
How to fix rusted armature?
Heating the armature with a cutting torch and then cold spraying and repeating this for a couple of times can help. You can also try using a penetrant like Kroil oil to quickly cut through the rusted portions.
Step 1 – Obtain Manufacturer’S Service Guide
Step 2 – Disconnect The Battery and Speed Controllers
- The first step is to use the insulated wrench to disconnect the negative battery cable from the battery terminal. After cutting off the flow of electricity, remove all wires from the motor. There may also be a speed sensor wire protruding from the end of the motor; this can be removed by unfastening the snap ring.
Step 3 –Remove Motor from Axle
- Remove the three to six bolts that secure the motor to the axle housing and set them aside. You may wish to mark the axle or motor housing with chalk to assist in reassembly. Once the motor is unfastened, it should simply slide off of the axle splines. If the motor sticks, tap it with the rubber mallet to loosen it. However, take care not to damage the splines. The motor can weigh more th…
Step 4 – Disassemble Cart If Necessary
- If you cannot easily remove the motor from the cart, some disassembly may be necessary to reach it. Begin by removing the roof and roof supports. Then, continue with the seats, chrome floor guards, and floor mats. You might also need to remove the rear body panel. Jack up the rear wheels (secure with jack stands for safety) to provide access to the motor. Remove the tires if y…
Step 5 – Disassemble and Inspect Motor
- If you choose to disassemble the motor, remove the bearing cap or magnet and two to four bolts from the commutator cover, located at the end of the housing. Now remove the cover and slide out the armature. While the motor is disassembled, take the time to remove dust and debris. Measure the length of the armature brushes and check against the manufacturer’s specification…