If not, jack up the golf cart on a car jack. Remove the lug nuts that secure the tire to the axle and remove the entire wheel rim and tire. Replace the complete wheel rim and tire with a new one. Step 5 Accelerator issues are another common golf cart problem. To fix an accelerator issue, inspect the accelerator pad.
Full Answer
How do you fix a broken drive axle on a golf cart?
The drive axle for a golf cart rarely fails because of the low power of the motors. You may need to remove one to change the bearing or if a gear is stripped. Park the golf cart on a flat, solid surface. Place the wheel chocks in front of the front wheels.
How to remove a bearing from a golf cart axle?
You may require a slide hammer to help you with releasing the bearing from the axle if it’s stuck on to it. You can also check for a C-clip at the backside of the golf cart that keeps the axle in position. This clip is often inside the axle tube behind the drum mounting flange.
How to replace a rear wheel on a golf cart?
Remove the rear wheel of the golf cart. Take off the brake drum from its place. Insert a 90-degree snap ring pliers through the holes in the hub and remove the snap ring. Slide the axle out of its position. You may require a slide hammer to help you with releasing the bearing from the axle if it’s stuck on to it.
What causes a drive axle to fail on a golf cart?
The drive axle for a golf cart rarely fails because of the low power of the motors. You may need to remove one to change the bearing or if a gear is stripped.
How do you change a axle on a golf cart?
1:592:59How to Remove an E-Z-GO TXT Front and Rear Axle - YouTubeYouTubeStart of suggested clipEnd of suggested clipThe first step is to remove the rear pin from the brake cable once this is done remove the c-clipMoreThe first step is to remove the rear pin from the brake cable once this is done remove the c-clip and slide the brake cable from the assembly.
Why wont my golf cart go forward or reverse?
Check the Forward/Reverse switch of your golf cart for loose connections. If the connections are intact, interchange the top and bottom wires at the rear. If the cart now goes in reverse but not forward, the problem is with the switch. You have to just change the switch in this case.
How much does it cost to replace a rear axle?
The average to repair a front axle is $550 dollars. Rear axle repair costs run a little higher and average about $799 dollars.
How do you remove Club Car DS axles?
How do I remove the rear axle on a Club Car golf cart?Remove the rear wheel of the golf cart.Take off the brake drum from its place.Insert a 90-degree snap ring pliers through the holes in the hub and remove the snap ring.Slide the axle out of its position.
What would cause a golf cart not to move?
Solenoid Wear When there is a disruption in the flow of the electrical current, your cart will not operate. A common reason for current disruption is solenoid wear. Each time the solenoid activates as you press down on the gas pedal, the solenoid compounds down onto a thin metal contact plate.
Why does my golf cart click but not move?
A Club Car golf cart can start clicking but not move, due to dust accumulating inside the battery ports. Opening the battery ports and checking whether there is any dust accumulation can tell you if this is the case. Cleaning it thoroughly with a cloth can resolve the problem.
What causes a broken axle?
Things that can break your vehicle's axle include poor maintenance; an auto accident; hitting curbs, potholes, or bumps too hard; and overloading your vehicle beyond its weight-bearing capacity. The axle is responsible for transferring the engine's power and transmission's torque to the wheels.
How can you tell if your axle is broken?
Here are signs that you have a broken axle.No Tire Rotation. The most common sign of a broken axle is that your tires won't rotate. ... Hard to Accelerate. In some cases, you may still be able to drive on a broken axle, although we do not recommend it. ... Clunking Noises. ... Wobbly Ride. ... Misaligned Brake Pads.
How long does it take to fix an axle?
Replacing a CV axle is a maintenance item that usually takes between one and a half to three hours to complete, depending on the vehicle and if other repairs are needed. A CV axle typically lasts for 70,000 to 130,000 miles, but the axles should be inspected for damage regularly.
What is a differential on a golf cart?
Maintaining your golf cart's differential and transmission is essential to your vehicle's performance and longevity. Your differential transmits torque to the Club Car wheels and allows them to turn at different speeds.
How to remove the rear wheel of a golf cart?
Remove the rear wheel of the golf cart. Take off the brake drum from its place. Insert a 90-degree snap ring pliers through the holes in the hub and remove the snap ring. Slide the axle out of its position. You may require a slide hammer to help you with releasing the bearing from the axle if it’s stuck on to it.
How to remove rear axle snap ring?
You can remove the rear axle snap ring on a Club Car using a pair of 90-degree snap ring pliers and a flashlight. Take off the rear wheel from the Club Car golf cart. Remove the brake drum from its place.
How to remove the shaft on a club car DS?
How to remove the axle shaft on Club Car DS. You will need a few chocks, a pair of 90-degree internal snap ring pliers, a floor jack and jack stands to remove the axle shaft on a Club Car DS. The steps given below can help you to take off the axle shaft from the golf cart. Keep the chocks before the front wheels of the Club Car.
How to tell if rear axle bearing is bad?
The most common giveaway sign of a bad rear axle bearing is a loud noise coming from the axle assembly. You can try one of the following tips to solve the problem.
How to remove rear axle seal on 2002 Club Car DS?
In a 2002 Club Car DS, you can remove the rear axle seal from the axle opening by popping it out using a seal puller. If you want to install a new axle assembly, you’ll have to do the above steps followed by fitting the new assembly in place and redoing these steps once again in the reverse order.
Where is the C clip on a golf cart?
You can also check for a C-clip at the backside of the golf cart that keeps the axle in position. This clip is often inside the axle tube behind the drum mounting flange.
Where is the retainer nut on a 1998 Club Car?
The axle bearing of a 1998 electric Club Car rear axle houses a retainer nut that is located inside the axle tube. This is often a C-clip and keeps the axle in position inside the tube. This C-clip or retainer nut can be accessed only using a pair of 90-degree C-clip pliers.
How much to fix a golf cart?
Here’s a general estimate of how much it will cost to repair the most common parts of your golf cart: 1 Battery: $800-$2000+ 2 Shocks: $300-$700 3 Clutch: $600-$1400 4 Speed controller: $300-$800 5 Directional switch: $100-$200 6 Solenoid: $20-$100
What to do when golf carts wear out?
When they wear out, you should consider replacing them with heavy-duty shocks. Not only do they last longer, but they can prevent your tires and wheels from rubbing against your wheel wells. A heavy-duty system can give your golf cart an inch or two boost in height on the front end when you install them.
How much does it cost to fix a golf cart clutch?
To fix the clutch on your golf cart, you could pay between $600 and $1,400. The cost will depend on your specific cart, the labor needed, and the parts themselves. On average, you can expect to spend around $780 to fix your golf cart clutch.
What is a golf cart clutch?
Every golf cart comes with a clutch, and the clutch is the piece of the cart’s drivetrain that helps transfer the motor’s power through the cart to the wheels. Clutches on golf carts are a part of a Continuously Variable Transmission. This type of transmission has the drive clutch and the driven clutch connected by a drive belt.
How much does it cost to install a golf cart battery?
The average cost to purchase and install new batteries for your golf cart ranges between $800 and $2,000. You can find battery packs that cost upwards of $2,000 when you get into the sealed-style batteries with 72-volt systems, but a traditional lead-acid battery will run you about $900 to $1,500.
How do solenoids work on a golf cart?
The solenoids on your golf cart work as a relay and switch between your golf cart’s starter/generator or traction motor and the batteries. The solenoids allow or don’t allow the battery’s current to flow into your golf cart’s generator/starter to start the engine if you have a gas golf cart. The solenoids operate the same way with electric golf ...
How much does a golf cart speed controller cost?
This can add labor and shop fees to the total cost, causing it to rise. The cost for the golf cart speed controller itself averages $170-$500+. Labor costs can be as high as $75 an hour or more, depending on your location.
