So, here are the detailed steps that you need to follow in order to rebuild your golf cart motor:
- Disconnect the components that attach the cart to the motor (muffler, cables, etc.), and remove the motor from your cart.
- Identify and then remove the 10, 12, and 14mm motor head bolts that you see. You can do this by using a screwdriver and...
Full Answer
How to troubleshoot a golf cart engine?
Troubleshooting
- Golf cart troubleshooting checklist. This checklist is designed to handle most minor no-start problems, or an immobile issue. ...
- Electric throttle system troubleshooting. An electric golf cart will have a speed control system that involves an inductive throttle sensor and a speed controller.
- Gas throttle system troubleshooting. ...
- General gas troubleshooting. ...
Can a golf cart motor be rebuilt?
EZGO, Club Car & Yamaha. Most rebuilt motors $895 -950 With your rebuildable core. We rebuild your motor! Approx 7-10 day turn around. Need a New Motor Click Here
How to jumpstart a golf cart?
How to Start a Golf Cart
- Check for flat tires before you begin operating the vehicle. ...
- Decide if you want the vehicle to move forward or backward and switch the driver select lever accordingly.
- Put on the seatbelt. ...
- Golf carts, like most vehicles, are operated using a key. ...
- If you notice that the vehicle’s engine is cold, engage the choke knob by pulling it out. ...
How to modify golf cart?
- Fraction of power per weight compared to gas
- Possibility of fires or explosions if overcharged or overheated
- Can take hours to charge
Can you rebuild a golf cart motor?
When the engine becomes difficult to start or you experience a loss of power and oil compression, you may need to rebuild the club car motor. By rebuilding the motor, you can avoid having to buy a new one. Disconnect the muffler, cables and any other component that attaches to the club cart motor.
How do I know if my golf cart motor is bad?
You have enough going on in your life without your golf car refusing to start when you turn the key in the ignition. If your golf car won't start, is slower than it used to be, or is experiencing other technical problems, you could have a bad motor on your hands.
What causes a golf cart motor to burn up?
motor burnt-out Motor burnout happens when your engine gets too hot and overheats, frying the wiring and other components inside. One common cause of golf cart motor burnout is continually pressing the pedal to the metal like you're trying to drive a race car.
How do I reset my golf cart motor?
Identify your main battery supply (usually the largest battery) on your motor. Check around this supply for a small red button that may or may not be labeled “Reset”. Press and hold this button for a few moments and then release it to reset the motor.
What happens when an electric motor burns out?
When a motor burns out, a short circuit occurs in the windings and the motor ceases to turn. You can test for a short circuit by checking the resistance of the windings with an ohmmeter; a reading of 0 ohms (Ω) indicates a short.
How do you test a golf cart electric motor?
4:0210:28Testing 36 volt golf cart motor with 12 volt battery - YouTubeYouTubeStart of suggested clipEnd of suggested clipYou're going to take the negative. And put it on the a1. Again i'm going to take the jumper cableMoreYou're going to take the negative. And put it on the a1. Again i'm going to take the jumper cable from a2 to s1 you're going to take the positive cable from the jumper.
How long do golf cart motors last?
Golf Cart Motor Just like solenoids (mentioned above), your golf cart motor works HARD. When properly taken care of, the typical gas or electric golf cart motor can last many, many years (20 to 30+).
Why does my electric golf cart have no power?
If you're lucky, the problem could be as simple as a loose wire or a broken coil. In some cases, corrosion can also be a factor. If you suspect a faulty solenoid, your best bet is to take your cart to a repair shop. A mechanic can diagnose the problem and replace the solenoid if necessary.
How do you test a 48 volt golf cart motor?
3:3037:53Club Car 48 Volt Powerdrive Testing 1995-2013 - YouTubeYouTubeStart of suggested clipEnd of suggested clipSix your vom should display at least 48 volts. If you don't read at least 48 volts with theMoreSix your vom should display at least 48 volts. If you don't read at least 48 volts with the batteries fully charged. Check for loose battery connections or a battery installed in reverse. Polarity.
Why did my golf cart stop working?
When there is a disruption in the flow of the electrical current, your cart will not operate. A common reason for current disruption is solenoid wear. Each time the solenoid activates as you press down on the gas pedal, the solenoid compounds down onto a thin metal contact plate.
Is there a reset button on a ezgo golf cart?
Look in the area where several electrical wires enter the motor and locate a small red button. This is the reset button. Push the button to reset the motor.
How do you fix a golf cart that won't move?
When the cart won't move, you have to be sure that the batteries are sending sufficient power to the circuit. You must check the fuse. Use the voltmeter to check the voltage at the key switch. In a cart with batteries rated at 48V, it must show 48V at the key switch.
Why are golf carts used?
Golf carts were originally used to transport those with disabilities who couldn’t walk far distances on their own. It was realized that golf carts could also offer useful transportation on golf courses, but they were not widely accepted at first.
What color are golf carts?
Golf carts are commonly white in color.
How to prevent battery malfunction in golf cart?
To reduce the risk of battery malfunctions, do general maintenance on a regular basis by making sure your batteries are properly watered and free of corrosion. The most obvious sign of an issue with the batteries is when your golf cart doesn’t start. The first thing to do in this case is to fully charge your battery.
What are the problems with electric golf carts?
With frequent use, problems with the battery, tires, and other parts are extremely common.
How to fix a flat tire that won't inflate?
If a flat tire refuses to inflate due to a leak, replace it. Begin by raising your car with car jack. Then, unscrew the lug nuts, and remove the tire and wheel rim. Then, replace the old tire with a new one.
Why is my golf cart not clicking?
When the solenoid isn’t working properly, you might stop hearing the clicking sound, and your cart might have intermittent issues starting. If your battery is working well and your car is having trouble starting, it might be time for a solenoid replacement. Properly maintaining your golf cart will help to ensure it’s in prime condition ...
What to do if your cart doesn't start?
The first thing to do in this case is to fully charge your battery. If after doing this, your cart still doesn’t start, then your battery is probably dead. Before changing the battery, take a look at the terminal cables to see if they’re the root cause of the problem by cleaning them and making sure they look alright.
What is a solenoid on a golf cart?
A solenoid is a cylindrical coil of wire responsible for carrying electric current to the motor. It’s not uncommon for this part to stop working because it has to work constantly when you use your golf cart.
How to find tire pressure?
To find the right pressure, check the air pressure rating in each tire’s rim. Then, with an air pump, inflate each tire to the appropriate pressure.
What happens if your car oil is too dirty?
If it gets too dirty it can cause your engine to not get enough air and stall out. Check the oil level and make sure you have enough and that the color is light and not black. If the oil is blackened or dark, you need to change it. Get a new oil filter and enough oil to refill the engine.
What to check for when replacing gas lines?
Gas Lines. You are also going to want to check all the fuel lines coming from the gas tank and going into the engine. Check for leaks, brittleness, and holes. If these lines have issues, you will need to replace them. This is easy to do as they are held on with clamps.
Do you need to troubleshoot a golf cart?
If you have a golf cart you will eventually need to troubleshoot the golf cart motor. This is an easy thing to do quickly. Remember, it is a gas-powered engine that is not much different than your lawn mower or car. You are going to go through some of the same steps to troubleshoot the motor.
How to replace battery in golf cart?
Since nearly all golf carts are electric, the battery often runs down and when empty the cart will not function at all. Remove the battery by disconnecting the cables to the battery terminals. Wearing gloves, remove the battery and replace it with a fresh one.
Why are my golf cart batteries dead?
Keep your golf cart in good running condition with a little know-how. Golf carts frequently become damaged because of overuse, improper use or a lack of maintenance. The latter often results in dead batteries, which can be fixed rather simply.
How to clean a cart battery?
If the cart still does not function with a fresh battery installed (one you are certain is fully charged), remove the battery cables and clean them by brushing with a wire brush. Inspect the battery case for leaks, cracks or damage. If the casing is cracked, a fresh battery needs to be installed.
How to fix a flat tire?
To fix a flat tire, first attempt to inflate the tire with an electric air pump. Listen for hissing sounds (air being released) and see if the tire remains inflated. If not, jack up the golf cart on a car jack. Remove the lug nuts that secure the tire to the axle and remove the entire wheel rim and tire. Replace the complete wheel rim and tire ...
