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how to repair electric club car golf cart troubleshooting

by Norene Kerluke Published 3 years ago Updated 2 years ago
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Reset Motor Use a screwdriver to locate and expose the motor. It may have a small red reset button near the main power supply. Press this button and reassemble your cart. Connect the golf cart to the charger unit and recharge the batteries. Attempt to operate the golf cart again.

Full Answer

What are some common club car problems?

Common Club Car problems include failure to charge and issues with solenoids failing to click. This results in Club Cars not starting. One problem common with Club Carts is failure to charge, notes Golf Link. Leaving on the lights or accessories of the Club Car could result in the battery draining, leaving the Club Car without power when it ...

How to test a club car Mcor?

Ways to change the MCOR on the Club Car?

  • The tools required – While changing the MCOR of my club cart, I always keep the following tools with me. ...
  • Precautions – Wearing a safety glass, gloves help to stay safe. I also remove the battery terminals to avoid electrical shock. ...
  • Changing the MCOR – Using the T-40 Star, I unscrew the board’s bolt that contains the MCOR. ...

How to troubleshoot an electric golf cart?

Troubleshooting Your Electric Golf Cart Motor

  • Check Batteries. Test each battery with a voltmeter to see if it is depleted. ...
  • Listen for Solenoid. The solenoid should make a clicking sound when you turn the key to start the golf cart. ...
  • Inspect Charger. Test the outlet the charger is plugged into and examine the charger connections. ...
  • Inspect Potentiometer. ...
  • Reset Motor. ...

How to solve electric golf cart problems?

What can go wrong with electric golf carts?

  • Troubleshooting Batteries. Like any electric vehicle, the battery is often the root of the problem.
  • Ignition or Motor Issues.
  • Solenoid Woes.
  • Faulty Direction Switch.
  • No Speed Control.

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How do you troubleshoot an electric Club Car golf cart?

There are a few simple problems that you can fix yourself that will not necessitate professional maintenance.Test the wall socket where you charge your cart. ... Expose your golf cart batteries. ... Test the batteries for voltage. ... Replace dead batteries. ... Expose the motor for inspection. ... Reset the motor. ... Test the cart.

How do I reset my Club Car electric motor?

Easily Reset the Club Car Golf Cart OBCKey switch to off.Set forward/reverse to neutral.Put tow/run switch to tow.Disconnect the negative battery terminal from the battery pack.Put the tow/run switch to run.Put forward/reverse switch to reverse.Put key switch to on.More items...

Where is the reset button on an electric golf cart?

Identify your main battery supply (usually the largest battery) on your motor. Check around this supply for a small red button that may or may not be labeled “Reset”. Press and hold this button for a few moments and then release it to reset the motor.

What would cause an electric golf cart not to move?

Solenoid Wear When there is a disruption in the flow of the electrical current, your cart will not operate. A common reason for current disruption is solenoid wear. Each time the solenoid activates as you press down on the gas pedal, the solenoid compounds down onto a thin metal contact plate.

How do I know if my electric golf cart motor is bad?

You have enough going on in your life without your golf car refusing to start when you turn the key in the ignition. If your golf car won't start, is slower than it used to be, or is experiencing other technical problems, you could have a bad motor on your hands.

Do electric golf carts have fuses?

Yes, golf carts contain fuses just like those found in a car or truck.

Do all electric golf cart motors have a reset button?

Locate the motor Remove the panel so the electric motor is visible. Electric motors usually include reset buttons that can perform similar to circuit breakers. Look in the area where several electrical wires enter the motor and locate a small red button. This is the reset button.

Where is the fuse box on an electric golf cart?

In a G2 electric cart, the fuses are present on the rear inner fender. This is on the front of the driver's side of the cart. They're round in shape and made of glass. The blue fuse block in a Yamaha G29 golf cart is below the cup holder and secured on the shelf.

How do I know if my golf cart controller is bad?

X Common Symptoms of Controller FailureTop Speeds Not Appropriate for Your Cart. Golf carts are designed to reach pretty specific speeds and to not go over them or beneath them. ... Sudden and Unexpected Slowing. ... Shuttering or Shaky Driving. ... Stalling Out and Refusing to Start. ... Surges in Speed When Driving.

Why does my golf cart click but not move?

A Club Car golf cart can start clicking but not move, due to dust accumulating inside the battery ports. Opening the battery ports and checking whether there is any dust accumulation can tell you if this is the case. Cleaning it thoroughly with a cloth can resolve the problem.

Where is the solenoid located on a Club Car golf cart?

The solenoid is the small unit that rides on top of the starter in the engine. The solenoid brings power from the battery to the rest of your golf cart.

How do you test a solenoid on a electric golf cart?

Turn on the engine of the cart and press the pedal downwards. If you hear a clicking sound, then it means that the low side voltage is working. But, if there is no such sound, it means that either there is no low side voltage or there is a problem with the solenoid. Use a voltmeter and engage the solenoid.

How do you test a club car on a DS motor?

0:251:28Testing an electric golf cart motor - YouTubeYouTubeStart of suggested clipEnd of suggested clipNegative 2 a1. And there we have it one wheel peel. But it's working brakes might be a little stickyMoreNegative 2 a1. And there we have it one wheel peel. But it's working brakes might be a little sticky on that side.

How do you fix a golf cart that won't move?

When the cart won't move, you have to be sure that the batteries are sending sufficient power to the circuit. You must check the fuse. Use the voltmeter to check the voltage at the key switch. In a cart with batteries rated at 48V, it must show 48V at the key switch.

How do I know if my golf cart controller is bad?

X Common Symptoms of Controller FailureTop Speeds Not Appropriate for Your Cart. Golf carts are designed to reach pretty specific speeds and to not go over them or beneath them. ... Sudden and Unexpected Slowing. ... Shuttering or Shaky Driving. ... Stalling Out and Refusing to Start. ... Surges in Speed When Driving.

What are the 4 terminals on a golf cart motor?

If you're unsure if it is working, it is simple to test. There are four terminals on a solenoid: usually two large and two small. The small terminals are connected to the battery, and the large terminals are connected to the motor. Disconnect all wires from the two large terminals.

Will These Electric Golf Cart Problems Affect You?

In this post, we’ve covered some of the electric golf cart problems that might occur, should you invest in an electric cart.

Why does my golf cart stop working?

Broken Switches. Modern golf carts tend to have a lot of switches on them that let you do all manner of things. These switches can often stop working, and it can be hard to work out what is going wrong. Sometimes there might be a problem with the wiring or the switches themselves could be faulty.

What does a registered mechanic do?

Registered mechanics will also provide aftercare if the repairs stop working.

How to determine how much power a golf cart needs?

You can determine the amount of power required by the golf cart by referring to the manual. If the output of the battery is less than the figure provided by the manufacturer, you’ll likely need to invest in a new battery.

Why is my cart battery not working?

If the cart is quite old, then battery problems tend to occur because the battery has simply lost a lot of its power.

Why do people own electric golf carts?

A lot of these people own an electric golf cart so that they can avoid the exhaustion that comes with carrying a set of clubs. But while such carts can make things easier, they can also create a lot of headaches when they break down. There can be battery issues, or there can be problems with the various moving parts on the cart.

How many people play golf with electric golf carts?

Common Electric Golf Cart Problems and How to Fix Them. In the USA, there are around 24 million people that play golf. A lot of these people own an electric golf cart so that they can avoid the exhaustion that comes with carrying a set of clubs. But while such carts can make things easier, they can also create a lot of headaches when they break ...

How to troubleshoot a golf cart?

GOLF CART CONTROLLER TROUBLESHOOTING 1 Make sure it isn’t your batteries! If your batteries are old and dead, then your golf cart will not operate. Charge them fully first and attempt to drive the unit. 2 If your batteries are fully charged and your vehicle won’t run, when you press on the accelerator pedal, then you should hear a clicking sound which will indicate the solenoid is engaging and allowing power to flow to your controller. If there is no distinct clicking sound, then check your solenoid. Also, it could have to do with something in the accelerator device as well. But, we can eliminate the controller as being defective. 3 If your batteries are fully charged and you get a clicking sound ensuring the solenoid is allowing power to flow to the controller, then you can begin inspecting the controller 4 Check all the wiring and signs of disconnection or damage. Also, most controllers will have an operation light that will begin to flash a morse code that will unveil the secrets of the problem. If that is the case and all of the above have been eliminated, then you are getting closer to determining it is the controller.

What is the advantage of a programmable controller?

The key advantage of this controller is that; programmable controllers produces 60% less heat than other controllers. Programmable controllers are epoxy potted or in other words Club Car controller troubleshooting, which let controller failure due to the vibration and water corrosion get easily eliminate.

Why won't my club car run?

Due to their expense, you want to be sure your controller is the major reason and problem with your Club Car. First off, if your controller is bad, your vehicle won’t run. However, there are other reasons that could lead to your vehicle not running. Here are a few quick troubleshooting tips.

Why limit current to motor?

Limiting the current to the motor so that both motor and the controller could be protected in case of motor stalling and overloading.

What does it mean when there is no controller?

When there is no controller, it means batteries drainage is at its peak, as motors can operate independently at their high speed, which would gradually increase stress on the mechanical and electrical components and let motors and batteries degrade quicker.

How to tell if a controller is bad?

Check all the wiring and signs of disconnection or damage. Also, most controllers will have an operation light that will begin to flash a morse code that will unveil the secrets of the problem. If that is the case and all of the above have been eliminated, then you are getting closer to determining it is the controller.

How does a club car controller work?

In this way, today’s modern speed controller’s meters out the battery voltage and current to the Club Car motors on the basis of numerous input parameters such as; throttle, brakes and twist grips. Hence, the operator of the Club Car would be able to control the speed at which Club Car is moving by the way of acceleration and deceleration cycles. Following are some of the main functions of the controller, irrespective of the type of the motor:

What is the difference between MCOR and Club Car Precedent?

There is not much difference between installing MCOR on Club car DS and Club car Precedent. Club cart DS has MCOR1 or Carryall type controller, and the mounting is a bit different. However, this model of MCOR is not available anymore or sparingly available. Other types of MCOR are used while charging, and it needs to change ...

What does it mean when the MCOR on a golf cart is not working?

If the on/off positions are not working, then the MCOR on the club cart Precedent golf cart is not working or malfunctioning and needs repairing or replacement.

What is a MCOR in a club car?

What is an MCOR in a club car? The throttle device of any club cart is known as MCOR or motor controller output regulator. As the foot pedal is pressed, the impulse is read by the electric motor and works accordingly.

How to tell if a golf cart is bad?

Club Car golf cart bad MCOR symptoms 1 However, if there are erratic movements, say like 20%, then 60%, and then 15%, and likewise despite keeping the pedal pressed with uniform pressure, the MCOR is giving trouble. It will never reach 100%. 2 If it takes too much time for the MCOR reading to move up, the MCOR is malfunctioning. 3 The cart will not get enough speed as the motor will not move as per requirement and movement hiccups of the cart indicate that the motor is not getting enough or erratic power signals. It is a sign of a bad motor controller output regulator or the MCOR.

What does it mean when a club cart is bad?

The club cart bad MCOR symptoms are commonly diagnosed as a erratic throttle jump. While pressing the pedal, if the club cart’s throttle moves smoothly from 0% to 100%, then the MCOR is ok.

How does a club car MCOR work?

The club car MCOR or the motor controller output regulator works like a dimmer in the headlight. It determines how much power is needed to get the desired speed by modulating the voltage.

What happens if you don't press the accelerator on a MCOR?

However, if the desired speed is not reached despite pressing the accelerator, the MCOR causes problems. One needs to change or repair the MCOR if no other trouble is detected for the cart’s power loss. The MCOR may have corroded over time and require replacement.

How to fix a flat tire that won't inflate?

If a flat tire refuses to inflate due to a leak, replace it. Begin by raising your car with car jack. Then, unscrew the lug nuts, and remove the tire and wheel rim. Then, replace the old tire with a new one.

Why is my golf cart not clicking?

When the solenoid isn’t working properly, you might stop hearing the clicking sound, and your cart might have intermittent issues starting. If your battery is working well and your car is having trouble starting, it might be time for a solenoid replacement. Properly maintaining your golf cart will help to ensure it’s in prime condition ...

How to find tire pressure?

To find the right pressure, check the air pressure rating in each tire’s rim. Then, with an air pump, inflate each tire to the appropriate pressure.

What to do if your cart doesn't start?

The first thing to do in this case is to fully charge your battery. If after doing this, your cart still doesn’t start, then your battery is probably dead. Before changing the battery, take a look at the terminal cables to see if they’re the root cause of the problem by cleaning them and making sure they look alright.

How to prevent battery malfunction in golf cart?

To reduce the risk of battery malfunctions, do general maintenance on a regular basis by making sure your batteries are properly watered and free of corrosion. The most obvious sign of an issue with the batteries is when your golf cart doesn’t start. The first thing to do in this case is to fully charge your battery.

What is a solenoid on a golf cart?

A solenoid is a cylindrical coil of wire responsible for carrying electric current to the motor. It’s not uncommon for this part to stop working because it has to work constantly when you use your golf cart.

What are the problems with electric golf carts?

With frequent use, problems with the battery, tires, and other parts are extremely common.

How do you know it's an Accelerator Problem?

If your cart does not start smoothly , hesitates before starting, or does not gain speed properly , these are all signs of a bad or damaged accelerator.

Why is my golf cart speed controller not working?

There are many reasons behind a speed controller malfunction. The most common problem that happens in the controller has aged due to infrequent use. These are just some of the issues that could be affecting your vehicle's acceleration. If you have trouble finding the issue of your golf cart accelerator, don't be afraid to take it to the mechanic.

How does a golf cart solenoid work?

The golf cart speed controller and solenoid are both controlled by the accelerator. The pedal is connected to the potentiometer. That means when you are pressing the pedal for acceleration, you are actually going through the potentiometer by pushing a rod. The potentiometer works as a communicator and tells the speed controller how much voltage it ...

How does a potentiometer work?

The potentiometer works as a communicator and tells the speed controller how much voltage it has to consume. The more voltage means the more speed and vice versa (Check out our resource on golf cart speed ).

What happens if your golf cart doesn't accelerate?

Bad Solenoid. If your golf cart does not accelerate, there is a possibility of the damaged solenoid. The solenoid is basically an electrical switch that enables the battery's flow from the battery into the motor. Check out the signs of the bad solenoid.

Why is my golf cart not accelerating?

When your electric golf cart does not accelerate, the first thing you need to keep in mind is that it is not a regular vehicle like your car . That's why the methods and solutions you use to get your car to start are not the same as the solutions you can apply to your cart.

What is a speed controller?

Speed Controller. The speed controller manages the speed of the golf cart. There are some situations when the speed controller fails, but the cart will still start and move ahead. But, as it runs for a while, it will start malfunctioning.

Why does my golf cart stop clicking?

If you stop hearing that clicking sound and your golf cart no longer starts up , it's likely the solenoids are to blame. The problem may be as simple as loose wires, or you may be looking at a broken coil or corrosion. If solenoids are the issue, you'll want to bring your golf cart in for repairs.

What is the solenoid on a golf cart?

The solenoid is a cylindrical coil of wire that works as the magnet carrying an electric current. Basically, when you start up your golf cart, the solenoid is the reason for the clicking sound you hear when engaging the acceleration pedal. This sound is a good thing!

Why is my golf cart ignition not working?

If your ignition has problems, it's almost certainly due to wear and tear or the age of your golf cart. Wires can become loose and lose the connection between the switch and the battery, or they may require replacement when they wear out or break over time.

Why won't my electric golf cart start?

Today, we'll look at the most common problems with electric golf carts, and how you can prevent or repair them. 1. Batteries That Break Down or Lose Charge. If your golf cart won't start, the first thing we suggest it checking your battery! Electric golf cart batteries need to be charged and have water added regularly.

What is a direction switch on a golf cart?

Direction Switch. The direction switch simply lets you control whether your golf cart is in forward or reverse. One of the most frequently used parts on a golf cart, it's heavily prone to wear and tear and breaking down over time.

Do you need to replace a golf cart battery?

If you purchase a preowned electric golf cart, be sure to ask about the age of the battery before you buy. You may not need to replace your battery for a long time, but the older a golf cart is, the more prone it may be to corrosion.

Is an electric golf cart good for the environment?

If you're the type to keep the environment in mind or you're interested in saving on fuel costs, an electric golf cart may be the solution to your golf cart needs!

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