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how to replace a battery post on a golf cart battery

by Everette Hammes II Published 2 years ago Updated 2 years ago
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Follow these steps carefully. • Remove battery (use strap if you have one). • Disconnect battery cable. • Drill pilot hole in battery post no deeper than 3/4 inch.

Part of a video titled How to Replace Your Golf Cart Batteries - YouTube
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And then from there you're gonna want a socket wrench with 9/16 inch or half-inch sockets it dependsMoreAnd then from there you're gonna want a socket wrench with 9/16 inch or half-inch sockets it depends on the battery brand. You also if possible if you have an extension.

Full Answer

How to change the battery in a golf cart?

(VIDEO) How to Change Your Golf Cart Batteries – A Step by Step Guide 1) Disconnect Charger and Turn Key to OFF. Make certain the cart key is in the off position and the charger is not... 2) Take a Picture and Make a Sketch. Remove the seat to get to the battery bay and then make a sketch that ...

How do I replace the battery in my battery post?

• Remove battery (use strap if you have one). • Disconnect battery cable. • Drill pilot hole in battery post no deeper than 3/4 inch. • Use appropriate size screw and washer to secure cable tight. A normal battery post and cable. You can see what a normal battery terminal looks like in the picture abovet.

What to do if your golf cart battery is leaking acid?

Take the suspect golf cart battery or batteries and drain approximately half of the fluid into a plastic or non-volatile container. Rinse off any of the acids that remain on the case, avoiding getting any water into the cells. Use Epsom salts to make a replacement for the drained battery acid.

How long do golf cart batteries last?

With proper maintenance, a deep cycle battery only lasts a set number of years before the plates get corroded over and are no longer efficient. Some cart batteries are not too far gone and can be rejuvenated using Epsom salts. Note: Electric Golf carts will have 6,8, or 12-volt batteries.

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Can you replace battery terminal post?

0:283:23How to replace Car Battery Terminals - YouTubeYouTubeStart of suggested clipEnd of suggested clipStep one is always going to be just removing the terminals from the battery. I always start with aMoreStep one is always going to be just removing the terminals from the battery. I always start with a negative terminal for safety purposes if you remove either terminal.

Can you replace golf cart battery terminals?

This battery terminal repair procedure can often save a lot of money to get you up and running quickly in a pinch without replacing the battery. It has proved handy many times during field repairs and house calls.

How do you fix a broken battery terminal post?

0:064:24How to Repair a Battery Post Solved - YouTubeYouTubeStart of suggested clipEnd of suggested clipBit. You want the threads to stick out past the end so just kind of eyeball it and you'll see thatMoreBit. You want the threads to stick out past the end so just kind of eyeball it and you'll see that the threads.

How do you remove a battery post?

Loosen the nut that holds the terminal onto the negative post using a socket wrench. The nut will be located to the left of the terminal. Lift the terminal off the negative battery post. If needed, pry the terminal open with a screwdriver, or gently wiggle the connector until it loosens.

Why would a battery post melt on a golf cart?

The main reason why golf cart battery cables will melt is because of too much current passing through the jumper cable; resulting in overheating and melting. A poor contact connection or a missing ground strap between the chassis and the engine may also result in the melting of your golf cart battery cables.

Can you drill a hole in a battery terminal?

No big deal to drill them out - but it can be tricky as the drill bit will grab the terminal and can twist it up into a pretzel quickly. Best to hold it in a vise or with something strong like vice grips while drilling.

How much does it cost to replace battery terminals?

Car battery terminals and cables can be replaced together from anywhere between $150 and $400. However, if you want to replace the terminal attached to the battery itself, you'll have to buy a whole new battery. That will run you between $80 and $200, depending on the size and brand of the battery.

How do you repair a side mount battery terminal?

0:194:39How To Fix Stripped Threads on Side Battery Terminal - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd you don't want to tighten it too much or go too deep because you can actually put a hole in theMoreAnd you don't want to tighten it too much or go too deep because you can actually put a hole in the battery. And that's what this nut is for we'll actually tighten the nut up to the terminal.

Can I put electrical tape on battery terminal?

You can use either duct tape or non-conductive electrical tape, or put each battery in a clear plastic bag. Please do not cover the label that indicates the batteries' chemistry.

How do you install battery terminals?

0:452:21How to connect a Car Battery Safely plus TOP TIP for keeping ... - YouTubeYouTubeStart of suggested clipEnd of suggested clipCorrect order first of all place the positive terminal on the positive node of the battery. SlideMoreCorrect order first of all place the positive terminal on the positive node of the battery. Slide that. On. Then just tighten that up securely turning it clockwise. Until it's nice and tight.

How do you remove battery terminals without cutting them?

1:339:19Changing Battery Terminals WITHOUT Removing Cables - HDYouTubeStart of suggested clipEnd of suggested clipSo it this way we can take a dremel. Like we have here and we can actually cut through this and pullMoreSo it this way we can take a dremel. Like we have here and we can actually cut through this and pull it off and once again if that doesn't work for you you could just hacksaw behind.

How do you replace the spring on a battery compartment?

1:476:56How to fix a broken battery spring - YouTubeYouTubeStart of suggested clipEnd of suggested clipBut sometimes it's hard to find the exact same beefy you know gauge wire and all that but this willMoreBut sometimes it's hard to find the exact same beefy you know gauge wire and all that but this will work just fine just fine it's got the same distance i measured. It.

How to clean battery bays?

Battery acid can permanently mark concrete and almost anything else. Then grab your baking soda and water solution and totally clean the battery bay and dry with a towel. Use a paint scraper to remove any excess acid.

How to know if your cart is slowing down?

The signs are already visible. Your cart starts to slow down before you finish 18. The batteries don’t seem to take a full charge. You could truck your cart to a dealer or have someone come by and install the new batteries for you, but all of that adds labor to the cost of the six 8 volt batteries, which is already substantial. Fear not. ...

How long have batteries been around?

They are a well known battery brand and have been around since 1926. In addition, they are handcrafted in the US and build the internal part of the battery to last. Purchasing lesser known brands can lead to problems down the road since the internal construction of a battery will effect how long it will last.

Can you use a bolt on lead?

The New threads.... DO NOT USE A BOLT! Only use a Socket Set Screw or similar stud. Lead is very soft and will strip the threads very easily.

Can thread locking compound be used on golf cart studs?

Thread locking compound can be used on the stud but if you do try to use the type that can be disassemble d if needed. (Blue loc-tite.). End result.... A brand new terminal ready for use. You can also do this if you need extra connections for golf cart accessories.

How to tell if a golf cart battery is bad?

Symptoms of a failing battery or batteries could include the following: 1 You may notice the battery power and range decreasing over time. The range should be about 2 rounds of golf after charging back to the advertised voltage using a full trickle charge cycle. 2 A “Shutter” feels like you are running across a corduroy road or someone is tapping the brake rapidly. This is a classic sign of low voltage. If this is experienced, your cart may be low on charge, the charger may not be functioning properly or you may have a battery issue. Use a volt meter to measure each battery individually to isolate individual battery health. 3 On electric golf carts, the cart refusing to move at all on a charged set of batteries could be the speed controller not engaging, a faulty maintenance switch, or when the voltage falls below a preset value. 4 A deep cycle battery charge time takes twice as long to charge your batteries as it did when you first had a battery bank installed. As the battery bank ages, it will not hold a charge as well as it used to. The automatic charger has no way to know this and will continue to charge the battery bank trying to get to a full charge – meaning it will take a longer charge time for the batteries than normal.

What to do if battery is cracked?

If a battery is cracked and leaking acid, it should be replaced. With the cell caps removed, check the water level and ensure the battery plates in each battery cell are covered and not exposed. Add distilled water to any that are low. Replace the battery caps. Step 4.

How to clean battery terminals?

Clean the battery terminals posts using 2 tablespoons of baking soda mixed with a 1 quart of water. A Wire scratch brush does the job nicely (it looks like a metal bristle toothbrush). Do not allow any of the baking soda water to enter the battery. Rinse the battery thoroughly and air dry or use a paper towel.

What does it mean when your cart is low on charge?

This is a classic sign of low voltage. If this is experienced, your cart may be low on charge, the charger may not be functioning properly or you may have a battery issue.

How long does a deep cycle battery last?

Battery charging is performed when you are parked for the day. With proper maintenance, a deep cycle battery only lasts a set number of years before the plates get corroded over and are no longer efficient. Some cart batteries are not too far gone and can be rejuvenated using Epsom salts.

How many volts should a 6 volt battery charge?

If you do not have a hydrometer, use a multimeter instead. Measure across the terminals on each individual battery. On 6-volt batteries, you should have a battery charge of slightly over 6 volts, like 6.1 to 6.3. If you get a reading of something like 4.1, then one of the battery cells in this unit is bad or shorted.

What color is a fully charged battery?

Observe also the electrolyte color. A gray or brown coloration shows that the end of your battery life is nearing. If you do not have a hydrometer, use a multimeter instead.

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