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how to replace a clutch in a 2004 volkswagen golf 2.0

by Twila Gusikowski Published 2 years ago Updated 1 year ago
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Apply a light smear of high-melting point grease to the gearbox input shaft splines, mount the new clutch plate onto them, and evenly distribute the grease. Remove the clutch plate and wipe off any excess grease. De-grease the clutch pressure plate surface, then, using a clutch alignment tool, mount the new clutch onto the DMF.

Full Answer

Can I replace a clutch by myself?

If you are sure that your clutch has worn out beyond repair then you can potentially replace the clutch yourself at home. It is possible, but it is a relatively lengthy and complicated procedure. There are several fiddly steps where there is a wide scope for things to go wrong.

What are the steps to replacing a clutch?

Here is the step-wise guide of clutch replacement.STEP 1: PARK CAR IN A SECURE POSITION. ... STEP 2: GET THE TRANSAXLE READY TO REMOVE. ... STEP 3: UNBOLT THE ENGINE MOUNT. ... STEP 4: REPLACE THE CLUTCH. ... STEP 5: REATTACH THE TRANSAXLE. ... STEP 6: RELEASE THE CAR JACK.

How much is it to replace a golf clutch?

The Best in Auto Repair The average cost for a Volkswagen Golf clutch replacement is between $1,555 and $1,848. Labor costs are estimated between $634 and $800 while parts are priced between $921 and $1,048.

How do you remove a clutch and install it?

1:1132:00How to Replace a Clutch in your Car or Truck (Full DIY Guide) - YouTubeYouTubeStart of suggested clipEnd of suggested clipThe first thing we need to do is to go into the car and remove the shifter. Then go under the carMoreThe first thing we need to do is to go into the car and remove the shifter. Then go under the car and unbolt the exhaust then we'll drain the transmission. Fluid we'll remove the drive shaft.

How hard is it to install a clutch?

After that, it's about as straightforward as a job can be -- basically just replace all of your wear parts: flywheel, pressure plate, clutch disc, pilot bearing and throw-out bearing. With new parts, you'll want to reference a service manual for all of the proper torque figures.

How long does a clutch replacement take?

between 2 to 6 hoursGenerally changing a clutch can take anywhere between 2 to 6 hours. If you book in for the job, we recommend you should put a whole day aside just in case. Like with any other repair job, the length of time taken varies due to a number of factors. Namely, if the part is harder to access and remove in certain vehicles.

Is it worth replacing a clutch?

The clutch is the lifeblood of your car. Without it, the engine has no way at all to distribute its power to the wheels, and without power going to the wheels, you're just going to be sitting there making a lot of noise. You can get similar momentum-lacking results when your clutch wears out.

How do I know if my clutch is bad?

8 Signs of a Bad ClutchWeak Acceleration. ... Grinding Gears. ... Loose Clutch Pedal. ... Sticky Clutch Pedal. ... Other Noises. ... Won't Shift into Gear. ... Won't Stay in Gear. ... Burning Smell.

When replacing a clutch What else should I replace?

When performing a clutch replacement, it is best practice to replace the clutch disc, pressure plate, pilot bearing and throw out bearing. The flywheel is also resurfaced or replaced if it is beyond the service limit or if it is a dual mass flywheel (this type of flywheel is not machinable).

Can you install a clutch without an alignment tool?

Installing a clutch with a clutch alignment tool is definitely preferred, and in some cases may be required. But for many installs, a little ingenuity is all you need to install your clutch without relying on tools you don't need.

Do I need to replace flywheel when replacing clutch?

The flywheel should be considered a wear item just like the clutch, and should be replaced when a new clutch is installed. Surface wear is another reason for replacement. The friction surface of a dual mass flywheel will wear the same as an ordinary flywheel as a result of normal clutch operation.

How do you know if your clutch is stuck on a flywheel?

2:158:06A sticky clutch, ways to release it and normal operation - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd the flywheel to knock it off and you can still see where it's been sitting actually. If you lookMoreAnd the flywheel to knock it off and you can still see where it's been sitting actually. If you look on the pressure plate. You will see the same spots. You can actually see these dots.

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