Using a flywheel locking tool undo the clutch cover retaining bolts and remove the cover. Release the locking ring (pictured below) and remove the release plate from the clutch assembly. Undo the large bolts securing the pressure plate and remove the plate.
Full Answer
How long does it take to replace a VW Golf clutch?
The Volkswagen Golf has been on the road since 1974, with the 30 millionth model built in 2013. On average there are 2,000 models of Golf sold per day worldwide, so the likelihood of seeing one for a replacement clutch is quite high. Recommended labour time: 4 hours.
Can you replace the clutch on a Mark 4 golf?
The Mark 4 Golf was introduced in 1997 and continued in production until mid 2005. With over 500,000 of these vehicles on our roads, replacing the clutch on one of these is a common occurrence in workshops up and down the country. No special tools are required to complete the repair.
How common is it to replace the clutch on a car?
With over 500,000 of these vehicles on our roads, replacing the clutch on one of these is a common occurrence in workshops up and down the country. No special tools are required to complete the repair.
How do I align the clutch to the flywheel?
Using a universal alignment tool and checking the driven plate is the correct way round (note “Getriebe Seite” is German for “Gearbox Side”), the clutch can be bolted to the flywheel evenly and sequentially. Make sure any dowels have not become dislodged or damaged and replace any that have.
How long does it take to change a clutch on a VW Golf?
I've had quotes prior to DIY replacement and they were anywhere from 7-8 hours. I did it in less time than that.
Can I replace a clutch by myself?
If you are sure that your clutch has worn out beyond repair then you can potentially replace the clutch yourself at home. It is possible, but it is a relatively lengthy and complicated procedure. There are several fiddly steps where there is a wide scope for things to go wrong.
How much does it cost to replace clutch in golf?
The average clutch replacement can start around $500 and increase to $1000 or more, depending on the type of clutch kit used and your driving style.
How much does it cost to replace a VW clutch?
The average cost for a Volkswagen Golf clutch replacement is between $672 and $847. Labor costs are estimated between $672 and $847. This range does not include taxes and fees, and does not factor in your specific model year or unique location. Related repairs may also be needed.
How many hours does it take to replace a clutch?
between 2 to 6 hoursHow long does it take to change a clutch? Generally changing a clutch can take anywhere between 2 to 6 hours. If you book in for the job, we recommend you should put a whole day aside just in case. Like with any other repair job, the length of time taken varies due to a number of factors.
Do you have to take the engine out to replace the clutch?
However, if an engine is removed because it needs to be rebuilt, it's usually the case that the clutch is worn enough to make it beneficial to do at the same time. Replacing the clutch when the engine is already out is usually pretty trivial, so it makes sense to do it at that time if the clutch has significant wear.
How long does Golf R clutch last?
It's a difficult question to answer really, as it all depends on your driving style. Most clutches are designed to last approximately 60,000 miles before they need to be replaced. Some may need replacing at 30,000 and some others can keep going well over 100,000 miles, but this is fairly uncommon.
How much does it cost to install a clutch on a GTI?
Volkswagen GTI Clutch Replacement Cost Estimate. The average cost for a Volkswagen GTI clutch replacement is between $777 and $979. Labor costs are estimated between $777 and $979. This range does not include taxes and fees, and does not factor in your specific model year or unique location.
How can you tell your clutch is going?
Your clutch feels spongy, sticks or vibrates when you press it. You hear a squeaking or a grumbling noise when you press down on the pedal. You can rev the engine, but acceleration is poor. You have difficulty shifting gears.
Can a clutch fail suddenly?
Sudden and gradual failure Sudden failure is most often caused by a broken or loose clutch cable, linkable or a failed hydraulic master/slave cylinder. There can also be leaks in the hydraulic line or even the disc could be contaminated with something like dirt or debris.
How much does a new clutch cost with labor?
Clutch Replacement Labor Pricing Estimate Pricing for labor comes in around $526 and $664. The pricing can vary depending on specific mechanical parts needed; costing anywhere from $703 to $755.
How hard is installing a clutch?
After that, it's about as straightforward as a job can be -- basically just replace all of your wear parts: flywheel, pressure plate, clutch disc, pilot bearing and throw-out bearing. With new parts, you'll want to reference a service manual for all of the proper torque figures.
What tools do I need to replace a clutch?
This includes a clutch disk, pressure plate, clutch alignment tool, screwdriver, metric wrench set and a jack. Before you replace your vehicle's clutch, you might want to raise it off the ground using the jack, which will give you more space to work.
When replacing a clutch What else should be replaced?
Five parts that should be changed during a clutch replacementThrust bearing. When you depress the clutch pedal, the clutch fork engages the pressure plate with a thrust bearing, also known as a release bearing or throw-out bearing. ... Pressure plate. ... Slave cylinder. ... Clutch fluid. ... Transmission fluid.
What are the steps to replacing a clutch?
Here is the step-wise guide of clutch replacement.STEP 1: PARK CAR IN A SECURE POSITION. ... STEP 2: GET THE TRANSAXLE READY TO REMOVE. ... STEP 3: UNBOLT THE ENGINE MOUNT. ... STEP 4: REPLACE THE CLUTCH. ... STEP 5: REATTACH THE TRANSAXLE. ... STEP 6: RELEASE THE CAR JACK.
Can't get the car into gear when engines running,but can when engines off is this the clutch gone.Car VW golf plus.year 2009
Could be your clutch's slave cylinder,part is 166.00 at Autozone,Is your clutch's reservoir empty,if so then your slave cylinder is leaking and is bad.How does your clutch pedal feel,,not much or any pressure.
Install new cooling system for VW Golf Year
Got to have the special tools (or equivalent) to hold down the pulley bolts if it's a VR6. A 2.0l you'll need a timing belt tensioner tool besides the pulley counter holder. And better buy a Bentley official VW repair manual. Buying a Chillton, Hayes or Clymers will make your repair more difficult to understand.
1996 Golf: i replaced the clutch and than the engine overheat..
Best advice is buy an Official VW Repair Manual by Bentley, Publishers for your specific year and model. It is available from your local VW dealership network and most VW independent repair shops as with other VW internet web sources.
2000 VW GOLF. I changed battery and starter and my radio not turn on. Also clock on the dash keep resetting 12:00. Any one let me know how to solve?
You need to call vw for the reset code for your radio if it is a factory radio.
When was the Volkswagen Golf introduced?
The Volkswagen Golf has always been a very popular vehicle with families and company car drivers. The Mark 4 Golf was introduced in 1997 and continued in production until mid 2005. With over 500,000 of these vehicles on our roads, replacing the clutch on one of these is a common occurrence in workshops up and down the country.
How to remove a starter motor from a gearbox?
Disconnect the electrical connections to the starter motor and any that are attached to the top of the gearbox. Unbolt the brackets fitted to the face of the starter motor bolts. Unbolt the two starter motor bolts and remove the starter. Unbolt the earth strap attached to the gearbox and remove the slave cylinder and stow it to one side.
How to remove gear selector linkage?
Remove the gear selector linkage by removing the large circlip (pictured below) on top and releasing the remaining linkages with a forked tool.
How to remove power steering pipe?
Unbolt the power steering pipe near to the gearbox mounting and stow it to one side. Support the engine and gearbox with the support cradle and remove the complete gearbox mounting assembly (pictured below).
How to remove clutch slave cylinder?
It is not necessary to disconnect the hydraulics as this can be stowed safely out of the way from the working area. Remove the gear change cables by loosening three bolts from the bracket and unclipping the cables from the selector mechanism; they can then be stowed safely.
How to remove flywheel protection plate?
Then remove the engine under-tray. Disconnect the reverse light multi-plug and then remove the flywheel protection plate.
How to support a gearbox load?
Support the gearbox load using the transmission jack before unbolting the stabiliser link and removing the holding bracket and pendulum support for the gearbox.
Do you disconnect hydraulics when changing gears?
It is not necessary to disconnect the hydraulics as this can be stowed safely out of the way from the working area. Remove the gear change cables by loosening three bolts from the bracket and unclipping the cables from the selector mechanism; they can then be stowed safely.
