Loosen the drive belt tension bolt, with the open end wrench, on the front pulley. Slide the old drive belt off the front drive clutch pulley, and then the rear clutch pulley. Slip the new belt around the golf cart's clutch pulley, and then stretch it out over the front pulley.
Full Answer
How to replace a drive belt on a golf cart?
Stretch the belt over the front pulley. You will have to pull the front clutch pulley a little forward to create tension on the belt. Tighten the tension bolt using a wrench. Now your Club Car golf cart has a new drive belt and you will be able to feel the difference when you drive the cart around.
Can a drive belt be replaced on a Harley Davidson?
Harley Davidson Drive Belt Replacement on a Touring model | Fix My Hog Watch part two of this step-by-step Fix My Hog video of a Harley Davidson drive belt replacement and belt removal on a touring model. Watch part two of this step-by-step Fix My Hog video of a Harley Davidson drive belt replacement and belt removal on a touring model.
When to replace the drive belt on a 1997 club car?
There is no alternative but to replace the drive belt in such cases. When a 1997 Club Car drive belt is slipping, first make sure that it is the drive belt that is at fault. You may have to remove the cover and watch the clutches in action while the cart is in motion to make sure that it is indeed the drive belt that is slipping.
How do you replace the drive belt on a Ford F150?
Loosen the drive belt tension bolt, with the open end wrench, on the front pulley. Slide the old drive belt off the front drive clutch pulley, and then the rear clutch pulley.
How do you change a belt on a golf cart?
2:013:42ezgo gas drive belt replacement - YouTubeYouTubeStart of suggested clipEnd of suggested clipIt's very simple you simply grasp the belt. Pull it up on pull it over spin. It over just like thatMoreIt's very simple you simply grasp the belt. Pull it up on pull it over spin. It over just like that now it's loose you can just feed it. Off. There it is just like that old belt off toss.
When should a Harley drive belt be replaced?
The maintenance schedule for all Harley motorcycle models calls for a drive belt inspection and tension check after the first 1,000 miles and every 5,000 miles thereafter, the same interval as an oil-and-filter change.
How tight should a golf cart drive belt be?
The reason for a Club Car drive belt being too tight can be because the drive belt is too small for the golf cart. The way to check if the belt is fitted correctly is to push the belt down with one finger at the center between the clutches. It should not deflect more than 1.5inches. It should not be less as well.
How long do Harley drive belts last?
0:144:26How Long Does a Harley Davidson Drive Belt Last? - YouTubeYouTubeStart of suggested clipEnd of suggested clipAll right so I get asked often how long a Harley drive belt will last the maintenance schedule inMoreAll right so I get asked often how long a Harley drive belt will last the maintenance schedule in the factory service manual doesn't really give you any detail on how long the belt will last it's a
How do you adjust a Harley-Davidson drive belt?
3:408:31Harley Davidson "Belt Tension and Alignment" ! - YouTubeYouTubeStart of suggested clipEnd of suggested clipAll you need to do is move the axle backwards. And stretch that little bit of tension. Into it it'sMoreAll you need to do is move the axle backwards. And stretch that little bit of tension. Into it it's ever so easy and on these touring bikes.
What are Harley drive belts made of?
The polyurethane body, Kevlar® reinforcement and special tooth profile combine to give exacting power transmission, in a small package that is relatively maintenance-free. The Denver belt designer and the Milwaukee motorcycle manufacturer are still partners today.
How do I know if my golf cart belt is bad?
0:152:00How to Check the Belts in your Gas Golf Cart | Golf Cars UnlimitedYouTubeStart of suggested clipEnd of suggested clipDown below and you don't want to press the moderate pressure on that belt you're gonna want to seeMoreDown below and you don't want to press the moderate pressure on that belt you're gonna want to see about 3/16 to 1/4 inch of deflection. There no more than that that'll be your proper.
How do you measure a golf cart belt?
0:002:04How to measure for a go-kart drive belt. - YouTubeYouTubeStart of suggested clipEnd of suggested clipCover. Now the first measurement we're going to take on this is we're going to measure from theMoreCover. Now the first measurement we're going to take on this is we're going to measure from the centerline of the crankshaft. To the centerline of the jack shaft.
How do you tighten the belt on a Club Car golf cart?
Slide the old drive belt off the front drive clutch pulley, and then the rear clutch pulley. Slip the new belt around the golf cart's clutch pulley, and then stretch it out over the front pulley. Pull the front pulley forward slightly to increase the belt tension, and then tighten the tension bolt with the wrench.
What causes Harley drive belt to break?
Excessive load and shock loading were next among the most common causes of drive belt failure. In the case of a motorcycle final drive, this correlates to a bike loaded to the max with cargo and passengers and/or lots of throttle delivered with a dump of the clutch.
How do you maintain a Harley-Davidson belt?
0:233:43How to Maintain Your Drive Belt | MC Garage - YouTubeYouTubeStart of suggested clipEnd of suggested clipIf they're chromed you want to ensure that it's not flaking off since that serves as a hard durableMoreIf they're chromed you want to ensure that it's not flaking off since that serves as a hard durable coating otherwise. You're just looking for uneven teeth chipping. Or other signs of wear.
How many miles will Harley engine last?
A Harley Engine is expected to last over 100,000 miles if the bike is well maintained as per Harley-Davidson's suggested service schedule with fluids rotated regularly, if it's stored and ridden responsibly, and if the motorcycle isn't involved in any accidents.
What is a Harley drive belt?
The Harley Drive belt happens to be the bike component that supplies power to the rear wheel during the transmission process.
Who does Harley belt replacement?
As expected, a professional drive belt replacement is carried out by a certified Harley dealer. When you hand the bike to the dealer, they know what they have to do.
How long does it take to replace a belt?
Plus or minus, it takes about 30mins to 1hr to get the belt replaced. Even if you have not done it before, yours shouldn’t be much longer than that.
How long do drive belts last?
Drive belts are designed with an extremely long lifespan that can see it last for between 2 and 3 decades.
How to know if you need to change your drive belt?
Also, watch out for any cracks that could be on the outside. That’s a good sign that you need to change the drive belt pretty soon.
What can cause a drive belt to be damaged?
That’s an act that will automatically reduce your drive belt’s lifespan. Rocks and other debris can also cause damages to the belt.
What is a major challenge with drive chains?
For instance, poor speed variation is a major challenge with drive chains.
What is slipping drive belt on 1985 golf cart?
The 1985 Club Car golf cart is no exception to this. The way the clutches are designed for these golf carts is that there is the drive belt connecting the two, the driven and the drive clutches. It has to be of the appropriate size and tension for it to provide a smooth ride.
How Tight Should the Drive Belt be in a Club Car Golf Cart?
The rule of thumb is that the drive belt must neither be too tight nor too loose. If the drive belt in a Club Car golf cart is loose then you won’t get the required speed while driving. If the belt is too tight then your starter will be under strain and this should be avoided.
Why is My Club Car Drive Belt Too Loose?
The drive belt on your Club Car golf cart may be loose if the belt you have fitted is too large for the golf cart . Some belts can overheat with overuse, or even stretch after a few months and become too loose.
How to tell if golf cart starter belt is tight?
The best test to see if a golf cart drive belt has the correct tension is to use the Finger Test. Press the drive belt with one finger at its center between the two clutches. It should sag by just an inch and a half.
Why does my golf cart drive belt slip?
The reason for the drive belt slipping could be that it is of a larger/longer size and therefore loose. You may start feeling the slippage after driving for a while. This is because the belt gets heated up after the golf cart runs for some time and loosens further .
What is the primary function of a golf cart drive belt?
To primary function of a golf cart drive belt is to connect the primary clutch and the secondary clutch. The primary clutch drives the cart and the belt helps it to rotate the secondary clutch (they are referred to as the drive clutch and the driven clutch respectively). The drive belt, unlike some of the other automotive belts, are very thick.
How to tell if golf cart drive belt is damaged?
Make sure that the golf cart’s engine is turned OFF. An inspection can reveal if the drive belt is damaged. Check if it is too tight or loose. In case of a damaged, tight, or loose belt order a new one. Replacing the drive belt is not a very difficult task.
What is a golf cart?
Golf carts are also known as golf cars. The term "cart", in its purest sense, refers to a vehicle that does not travel under its own power. Golf cars, however, are most commonly referred to as golf... link to Club Car DS Wiring Diagrams 1981 To 2002.
What type of electrical system does a Harley Davidson have?
The Harley Davidson gasoline cart has a 12-volt electrical system utilizing a combination starter motor/generator unit built into the engine crankcase, in conjunction with a control switch-box-regulator unit and a storage battery using a negative grounded system.
What is the starting coil on a reversing switch?
Starting coil (S) and armature coil ends (Al and A2) (brushes) are connected to the reversing switch (7) which changes the direction of armature current in relation to starting field current through switch contacts to ground. This changes the direction of the magnetic field and armature rotation. The starting coils are always connected through the solenoid switch when the cart is operating but will have no effect when the voltage generated by the field winding is above the battery voltage. At this time the direction of current flow instead of coming from the battery goes to the battery.
How to take the belt off a crankshaft?
Or, I know this may sound goofy, but you can get a breaker bar and socket or a large wrench and turn the crankshaft while putting a large flat screwdriver in between the v-belt and one side of the v of the pulley, and TURRRRRN it slowly until the screwdriver wedged in there actually takes the belt off (with turning).
What are the conditions for a drive belt replacement?
NOTE: Conditions requiring drive belt replacement are excessive wear, rib chunk-out, severe glazing, frayed cords or other conditions. Replace any drive belt exhibiting any of these conditions.
How do i take of belt on a 1998 nissan 200sx?
There should be a tensioned idler pulley which has an internal spring to take up the slack. It will have a nut or a drive socket so you can attach a spanner and rotate it to relieve the tension. You will need an extension as the tension is quite high. Putting the belt back is easier with an extra person to hold the idler pulley back while you manipulate the belt.
What to do if pulley is not turning?
Drive belt problem. You have a pulley that is not turning, or is bound somehow. You need to figure out which pulley is not turning freely. That will be the source of your problem. Replace the pulley, or pump associated with the pulley that will not turn.
What should be in idler pulley?
It will have a nut or a drive socket so you can attach a spanner and rotate it to relieve the tension. You will need an extension as the tension is quite high. Putting the belt back is easier with an extra person to hold the idler pulley back while you manipulate the belt.
What is the section for removal of water pump drive pulley?
NOTE: If removal of the water pump drive pulley is required, refer to Section 03-03.
What size bolt is on the outside of a 4.0 engine?
if it is a 4.0 engine loosten bolts in front of pwr. stg. pump then there is a bolt on outside of pump i think 13 mm ,bolt is horizontial with side of pump on pump bracket