How do you remove the motor from an electric golf cart?
Once all wires have been removed from the electric golf cart motor, you are ready to remove the motor. There are usually three or four small bolts holding the motor onto the differential. They are inserted outboard of the mounting flange through holes and then screw into the threads cut into holes around the motor case.
How do you test a Yamaha golf cart solenoid?
How to Test Yamaha Golf Cart Solenoid First, disconnect the two small wires connecting the solenoid. Take a jumper cable and connect them from the positive and negative posts of the battery pack to the two posts on the solenoid that you just disconnected.
What to do if your Yamaha golf cart is not moving?
You can move the belt a little in its groove and do the test again. The starter bushes can also be the reason for the golf cart not moving. Check the controller if you find that your Yamaha golf cart’s solenoid is not clicking after you have installed a new set of batteries.
How do I know if my ezygo ignition switch is bad?
Turn the ignition key to ON position and now, the first wire should have some voltage passing through it as well. This test will prove whether the ignition switch has some issue or not. If you have identified an issue with the ignition switch on your EZYGO, you may need to replace it with a new one.
How do you test an electric golf cart ignition switch?
Testing a Club Car Ignition SwitchFind the back and red wires on the back of your battery pack.Connect the black wire to the negative terminal and the red to the positive.Keep the cart turned off while you work on it.Check the wires with a probe meter while the cart is off – only one wire should have a charge.More items...
Is there a reset button on Yamaha electric golf cart?
The Simple Motor Reset Process Electric golf cart motors have a reset button on their chassis which is designed to put your motor back into its original factory state.
How do you bypass the ignition switch on a golf cart?
This process includes these steps:Turn off the ignition switch to minimize your risk of electrocution. ... Locate the wires for your cart's ignition switch. ... Use wire snips to cut these wires away from their connectors. ... Touch the engines together carefully to bypass the ignition switch and send power to your engine.More items...
How do you remove a starter from a Yamaha golf cart?
How to Remove, Wire & Test a Golf Cart Starter Generator Disconnect the negative battery cable. Loosen and then remove the top and bottom bolts of your starter generator. Remove the belt of your starter generator and leave it around the engine. Loosen all of the wiring and remove them each by hand.More items...
Where are the fuses on a Yamaha electric golf cart?
In a G2 electric cart, the fuses are present on the rear inner fender. This is on the front of the driver's side of the cart. They're round in shape and made of glass. The blue fuse block in a Yamaha G29 golf cart is below the cup holder and secured on the shelf.
Where is the fuse box on Yamaha golf cart?
Fuse Box Location on Yamaha Carts For example, the 2014 Yamaha golf cart has a fuse box on the left side of the controller – which requires you to open up the engine of the cart to look for it. This location is common between gas and electric Yamaha carts, so be prepared for that when you try to seek it out.
How do you start a Yamaha golf cart without a key?
Quick Screwdriver Method:Insert the tip of your screwdriver in the ignition switch's slot.Move the screwdriver up and down gently but firmly until you can turn the tool around the same way you would turn a key.This should fire up the cart. ... Another method would be hot-wiring which involves working the wires.
How do I fix my ignition switch?
1:052:52How to Replace Ignition Switch in Your Car - YouTubeYouTubeStart of suggested clipEnd of suggested clipThen you turn the steering wheel. So you can access the screws that hold the cover in place. AndMoreThen you turn the steering wheel. So you can access the screws that hold the cover in place. And once you get those screws out of the way you just pry on the side here where the slit is time snap it.
How do you install an ignition switch?
0:265:42HOW TO WIRE IGNITION KEY + STARTER SWITCH SIM ... - YouTubeYouTubeStart of suggested clipEnd of suggested clipCut off the for metal terminals and strip the ends of the wires. Join the two white wires andMoreCut off the for metal terminals and strip the ends of the wires. Join the two white wires and install a ring terminal to the ends of the wires using a crimping tool. On.
How do you test a starter on a Yamaha golf cart?
0:011:03How to Check the Generator on Your Golf Cart - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd you should see the voltage jump up from around 12 volts with the cart running to about 16 voltsMoreAnd you should see the voltage jump up from around 12 volts with the cart running to about 16 volts that that happens that proves the generator is fine you simply need to change.
How does a Yamaha starter generator work?
The starter generator is an electric motor that runs on the voltage drawn from the cart's battery. After igniting and cranking the engine, when the starter generator is spinning at over 1200rpm, it starts converting the AC it produces to DC to regenerate the battery.
How do you remove an armature from a golf cart motor?
0:301:56How To Remove The Motor Armature - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo what you want to do is get a hammer just like this and a flathead screwdriver. You want to justMoreSo what you want to do is get a hammer just like this and a flathead screwdriver. You want to just tap on the end no the front end. Oh. Coming out you guys what a wiggle. The armature gently.
How to check if key switch is working?
If you wish to check if the key switch is functioning properly, follow these steps. There are two probe wires present in the battery pack – a black and a red. Connect the black probe wire to the 36v negative terminal of the battery pack. The red probe wire should be connected to the back of the battery pack.
What is the difference between blue and red wires on a cart?
The basic rule is that the blue wire generally is connected to the solenoid while the other red wire will be connected to a fuse. From the fuse, the wire will be further extended to another terminal of the solenoid.
Do all golf cart keys have the same key?
Yes, all club car golf cart keys are the same. The downside of owning a golf cart is that the key switch can be easily accessed using any key from the same manufacturer. If you have a single key from a particular manufacturer, you can easily use it to open all the carts made by them.
Is the Ezygo golf cart the same as the golf cart?
Yes, all EZYGO golf cart keys are the same. A key from one golf cart can be used on another EZYGO golf cart. All golf cart keys are dependent on the manufacturer. Each manufacturer will have the same key molds for the keys. Yes, the keys are universal and limited to the manufacturing company.
Can you park a golf cart on a golf course?
Some people park their carts on the golf course but do not prefer other people using it. To avoid this problem, you can change the key switch or use a combination of other techniques. This way the cart cannot be used by others without your permission.
Can you replace an ignition switch on an Ezygo?
If you have identified an issue with the ignition switch on your EZYGO, you may need to replace it with a new one. It is really an easy task to replace the switch with a brand-new one. The first step would be to get the right switch for replacement.
Can you replace a switch with a new one?
It is not too difficult to replace the existing switch with a new one. It can be easily installed without much hassle. This way the access to your cart can be restricted. In general, most people don’t bother about the key as it is not used for any other purpose other than unlocking the cart.
Why is my Yamaha golf cart not moving?
The main cause of a Yamaha golf cart clicking but not moving, is a faulty controller or solenoid. The battery has to be checked first to see if it’s delivering the right voltage while in the idle state as well as when the pedal is pressed. There can be other reasons for the Yamaha golf cart not moving though you hear the click.
How to check solenoid on G9 Yamaha?
The solenoid can be checked using an old screwdriver to jump the terminals. Your G9 Yamaha golf cart’s key must be in the start position. If the starter turns when you do this, your solenoid needs to be replaced. You must be careful while doing this crude test; there could be sparks when the two terminals touch.
What to do if your G9 golf cart is not clicking?
If you find your G9 Yamaha golf cart not starting nor clicking, check the key components for damage. If you find the parts to in good condition, check the brushes in the starter/generator.
How does a golf cart solenoid work?
The golf cart speed controller and solenoid are both controlled by the accelerator. The pedal is connected to the potentiometer. That means when you are pressing the pedal for acceleration, you are actually going through the potentiometer by pushing a rod. The potentiometer works as a communicator and tells the speed controller how much voltage it ...
Why is my golf cart speed controller not working?
There are many reasons behind a speed controller malfunction. The most common problem that happens in the controller has aged due to infrequent use. These are just some of the issues that could be affecting your vehicle's acceleration. If you have trouble finding the issue of your golf cart accelerator, don't be afraid to take it to the mechanic.
Why is my golf cart not accelerating?
When your electric golf cart does not accelerate, the first thing you need to keep in mind is that it is not a regular vehicle like your car . That's why the methods and solutions you use to get your car to start are not the same as the solutions you can apply to your cart.
What happens if your golf cart doesn't accelerate?
Bad Solenoid. If your golf cart does not accelerate, there is a possibility of the damaged solenoid. The solenoid is basically an electrical switch that enables the battery's flow from the battery into the motor. Check out the signs of the bad solenoid.