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how to replace the brushes in a 2002 clubcar 48 volt electric golf cart motor

by Prof. Kaya West III Published 2 years ago Updated 1 year ago

What kind of brushes do you use for a club car?

USES #540 BRUSHES for Club Car ALL Current Electric Models. PART # 5558-MOT-2107 Replacement Brush Holder for Admiral Motors Used on Club Car, EZGO & Yamaha Golf Carts.

Where can I buy club car electric motor parts?

Easy Installation # 1259 Seeking quality club car golf cart parts is easy when you start shopping online with Blockbuster Golf Cars, Inc. Our business provides great selections, such as club car electric motor selections, including brushes, brush holders, springs, and bearings.

What size brush does a 36 volt motor use?

Club Car Brush Set for ALL 36 Volt Electric GE Motor. Brush Size 1-7/16"L x 5/8"W x 1/2"D. PART # 512 Club Car Brush Assembly for NEW Style GE Motor. Includes 2 of each. Fits 36-Volt & 48-Volt Electric Models 1994 & UP. PART # 545 CLUB CAR Brush Spring Kit for AMD GOLF CAR MOTORS.Fits Electric Models DS 2004 & UP also Models Precedent IQ 2005 & UP.

Where can I buy golf cart parts online?

Seeking quality club car golf cart parts is easy when you start shopping online with Blockbuster Golf Cars, Inc. Our business provides great selections, such as club car electric motor selections, including brushes, brush holders, springs, and bearings.

How do you change an electric motor brush?

3:555:56Carbon Brush Replacement - YouTubeYouTubeStart of suggested clipEnd of suggested clipIt is then possible that the motor must be replaced if the rotor is in good condition put the newMoreIt is then possible that the motor must be replaced if the rotor is in good condition put the new brush into place important never touch the tip of the brush. Replace the brush support onto the motor.

How do I know if my motor brushes are bad?

When your motor brushes are worn, you will notice the following signs:Reduced performance: One of the first things you'll notice is the tool will stop performing as well. ... Burning smell: The next common symptom of a bad carbon brush is the smell of burning.More items...•

Can you replace brushes on a motor?

Not all motors have carbon brushes that you can replace, but most of them do. And it really is as easy as replacing a battery.

How do you change the brushes on a Club Car Precedent?

1:033:57How To Change Brushes On A Golf Cart Starter Generator - YouTubeYouTubeStart of suggested clipEnd of suggested clipYou'll pull the end cap off like this these are fairly simple to to replace we use a brush kit partMoreYou'll pull the end cap off like this these are fairly simple to to replace we use a brush kit part number is 529. And once you install these take the screw out install.

What happens when electric motor brushes fail?

If the brushes wear down to the end, the metal holders that carry them can cut into the motor armature and cause damage. Any motor that shows big blue sparks, or seems not to have the full power it should is likely past due for brush care. New brushes are commonly available as replacement parts.

What happens when the brushes go bad on an electric motor?

Many universal motor malfunctions are caused by wearing down of the carbon brushes, the soft blocks of carbon that complete the electrical contact to the motor's commutator. When these brushes become worn, the motor will spark, and electrical contact may be incomplete.

How do I know if my generator brushes are bad?

3:4910:07Generator Brush Replacement - No Power - YouTubeYouTubeStart of suggested clipEnd of suggested clipOkay so I got the meter set up on ohms again I'm just gonna put each lead on one of the of theMoreOkay so I got the meter set up on ohms again I'm just gonna put each lead on one of the of the terminals for the brushes. And get a reading a healthy rotor should test between 40 and 70 homes on this

How do I know if carbon brushes need replacing?

As a general rule, if either brush has worn to about a quarter inch long, it is time to replace it. If the carbon (a brush is essentially a carbon block with a metal spring tail) shows any signs of breakage, crumbling, or burning, the brush needs replacing.

How do you fix a brush motor?

0:3814:03How to repair fix an electric motor - replace carbon brushes - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo to open up the motor to fix it you have to bend. These little tabs just four of them just getMoreSo to open up the motor to fix it you have to bend. These little tabs just four of them just get some pliers and bend them and then you can slip out this piece and if you don't know how motors.

How do I know if my electric golf cart motor is bad?

You have enough going on in your life without your golf car refusing to start when you turn the key in the ignition. If your golf car won't start, is slower than it used to be, or is experiencing other technical problems, you could have a bad motor on your hands.

How do you remove an armature from a golf cart motor?

0:301:56How To Remove The Motor Armature - YouTubeYouTubeStart of suggested clipEnd of suggested clipSo what you want to do is get a hammer just like this and a flathead screwdriver. You want to justMoreSo what you want to do is get a hammer just like this and a flathead screwdriver. You want to just tap on the end no the front end. Oh. Coming out you guys what a wiggle. The armature gently.

How do you remove the club car from a DS electric motor?

1:0213:29Replacing The Motor On a Club Car Precedent - YouTubeYouTubeStart of suggested clipEnd of suggested clipThere's the speed sensor that plugs into the end of it and there is three seven sixteenths longMoreThere's the speed sensor that plugs into the end of it and there is three seven sixteenths long bolts here. And then underneath the bottom there's one half inch bolt that has to be removed.

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