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how to replace yamaha golf cart solenoid 2001

by Zelda Lind Published 3 years ago Updated 2 years ago
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How to check your golf cart for a bad solenoid?

What Are The Symptoms Of A Bad Solenoid In A Golf Cart?

  • The first and most obvious symptom is the golf cart won’t start. ...
  • The engine on the gas-powered cart starts, but the starter doesn’t disengage after starting. ...
  • The solenoid clicks and works sometimes, and sometimes it doesn’t. ...
  • The golf cart solenoid doesn’t click when the accelerator is pressed. ...
  • The golf cart solenoid clicks, but nothing happens. ...

Do Yamaha golf carts have an oil filter?

Yamaha Golf Cart Air Filter (Oil Treated With O-Ring Top Seal) - G1 2-Cycle Gas 1978-1989, G14 4-Cycle Gas. SKU: FIL-0007. $59.90 $24.95. Add to Cart. FITS Yamaha G2-G9 Gas Golf Cart Fuel Filter. SKU: FIL-0009. $59.90 $18.95. Add to Cart. FITS Yamaha G16-Drive Golf Cart Prefilter - 4-Cycle Gas 1996+ ...

What size tires for Yamaha golf cart?

Stock Yamaha DRIVE / G29 golf carts that have not been lifted can fit up to 20” tires (as long as there is no added weight in rear from rear seat kit/cargo box/etc.) Stock Yamaha G19-G22 golf carts that have not been lifted are able to fit at max 18.5” tires. Check out our large golf cart tire supply of Yamaha Tires for reference.

How do you slow down a gas Yamaha golf cart?

Yamaha Golf Cart Running Slow with New Batteries

  • Ensure that the distilled water levels are always above 50% inside the battery. New batteries do usually have enough distilled water levels but might drain out in a short while.
  • Ensuring proper series wiring is important while installing a new battery in your Yamaha golf cart. ...
  • Check the user guide manual for instructions on setting up a new battery. ...

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Where is the solenoid located on a Yamaha golf cart?

0:095:38Replace Solenoid in Golf Cart - YouTubeYouTubeStart of suggested clipEnd of suggested clipCart um your solenoid could be located in a bunch of different places but almost always underneathMoreCart um your solenoid could be located in a bunch of different places but almost always underneath the seat.

How do you test a solenoid on a Yamaha golf cart?

Turn on the engine of the cart and press the pedal downwards. If you hear a clicking sound, then it means that the low side voltage is working. But, if there is no such sound, it means that either there is no low side voltage or there is a problem with the solenoid. Use a voltmeter and engage the solenoid.

Can you bypass solenoid on golf cart?

Bypassing Golf Cart Solenoid Method If you do decide to bypass the solenoid, this is what you need to do: Take the two larger wires that connect to the solenoid and connect them directly (keeping all safety precautions in place). This should do the trick and if it does not work then the solenoid is not the problem.

Where is the reset button on a Yamaha golf cart?

It should have a small reset button (Usually it will be red) located near the main battery supply. Hit the reset button and then put the cover back on the motor. The next step would be to recharge your cart and try turning it on again. If it starts up then you're in luck!

What are the symptoms of a bad solenoid in a golf cart?

On an electric golf cart, the most common symptom is the solenoid is not delivering electricity to the controller when the vehicle's ignition is turned on. In normal operating conditions, the solenoid clicks on and off with the ignition switch. A failing solenoid will generally not click.

How do I know if my gas golf cart solenoid is bad?

The most common side effect on a gas golf cart is the starter failing to connect, resulting in the engine not turning over and a succession of useless tapping sounds. If your golf cart fails to turn on when you turn the key on, this is the most obvious sign of solenoid failure.

How do you check if a solenoid is working?

0:441:43How to use a Multimeter: Solenoid Testing - Purkeys - YouTubeYouTubeStart of suggested clipEnd of suggested clipShould not get a reading so the coal resistance is inspect and also it is not a grounded coil so IMoreShould not get a reading so the coal resistance is inspect and also it is not a grounded coil so I know that part of this max which is good why is important he's a multimeter if you use a multimeter.

Why is my solenoid not clicking?

If you do hear clicking, the solenoid may be engaging, but not sufficiently. Hearing clicking without the starter motor moving means the solenoid is transferring the electricity, but it may not be enough. No clicking means the solenoid is not properly engaging, but this may also be due to a dead battery.

Why does my golf cart click but not move?

A Club Car golf cart can start clicking but not move, due to dust accumulating inside the battery ports. Opening the battery ports and checking whether there is any dust accumulation can tell you if this is the case. Cleaning it thoroughly with a cloth can resolve the problem.

Why does my Yamaha golf cart not start?

As the main source of power to your electric golf cart, the batteries are commonly the cause for why your electric golf cart won't start. Acid-based batteries are typically used for electric golf carts and must be recharged in order to work properly.

Is there a reset button on Yamaha electric golf cart?

The Simple Motor Reset Process Electric golf cart motors have a reset button on their chassis which is designed to put your motor back into its original factory state.

Why is my Yamaha golf cart not working?

If your cart is sluggish or won't start, the battery may need to be charged. If it is charged, but still not working properly, make sure the battery terminal connections are clean and secure. You can use a mixture of baking soda and water to clean the terminals by removing corrosion and other debris.

Where are the solenoids on a golf cart?

In all golf carts, new and old, the solenoids can be found under the seat or in the engine well and are easily identifiable by the wires that lead to them. Banks of heavy duty solenoids, as in the previous illustration, are mounted on the side or back panel near the electric motor.

How to test golf cart solenoid?

A diode allows current to run in one direction, but not in the other. Testing the diode is a simple procedure. Remove the diode from the circuit and check the leads with a continuity tester.

Why doesn't my golf cart solenoid click?

This can be a faulty wire connection, but can also mean the solenoid is beginning to fail. The golf cart solenoid doesn’t click when the accelerator is pressed. This again can be faulty wiring or a failed solenoid.

What to do if your solenoid is not zero?

If the reading is not zero, then the solenoid is stuck and needs to be replaced. If the ohmmeter does read zero, set the cart to forward travel and turn the key switch on. Press the accelerator pedal (or have a friend do it) and you should hear a click. If you don’t hear a click, measure the resistance anyway.

How to tell if solenoid is bad on golf cart?

The common symptom of a bad solenoid is no clicks when the cart’s ignition is on and you press the accelerator.

How to tell if a golf cart won't start?

The first and most obvious symptom is the golf cart won’t start. If it is a gas-powered cart, the engine doesn’t turn over, and if it is an electric cart, the cart doesn’t move. Now, on to the next symptoms…. The engine on the gas-powered cart starts, but the starter doesn’t disengage after starting.

Is a solenoid an electromagnet?

A solenoid is NOT an electromagnet, but like an electromagnet, it IS a coil of wire, partially surrounding an iron core, that is made to move inside the coil by the magnetic field caused by current flowing through the coil. It is used to convert electrical energy to mechanical energy, as in the operation of a switch.

How to check solenoid on G9 Yamaha?

The solenoid can be checked using an old screwdriver to jump the terminals. Your G9 Yamaha golf cart’s key must be in the start position. If the starter turns when you do this, your solenoid needs to be replaced. You must be careful while doing this crude test; there could be sparks when the two terminals touch.

Why is my Yamaha golf cart not moving?

The main cause of a Yamaha golf cart clicking but not moving, is a faulty controller or solenoid. The battery has to be checked first to see if it’s delivering the right voltage while in the idle state as well as when the pedal is pressed. There can be other reasons for the Yamaha golf cart not moving though you hear the click.

Why is my solenoid not clicking?

The reason why the solenoid is not clicking could be that it is faulty or has no grounding. Experts recommend checking all wiring and cable connections to rule out this possibility. Batteries on your G16 Yamaha golf carts should raise sufficient power to reach the solenoid and the starter/generator.

What to do if your G9 golf cart is not clicking?

If you find your G9 Yamaha golf cart not starting nor clicking, check the key components for damage. If you find the parts to in good condition, check the brushes in the starter/generator.

What is a faulty controller?

The controller is one major component that may have to be replaced. A faulty controller can stall the cart and the click you hear must be from the solenoid. Test the solenoid to see if it is functioning properly. You will require a multimeter, preferably a digital one, or a DVM for this.

What is a solenoid in a golf cart?

A golf cart solenoid is one of the major components of any golf cart. This part is essential regardless whether you own an electric or gas golf cart because both types primarily rely on a solenoid for their movement. What this means is whichever brand or model you choose for your cart, a solenoid is truly an indispensable part of the vehicle.

How to tell if your solenoid is faulty?

In an electric cart, one of the key signs of a faulty solenoid is when you turn your cart’s ignition on, and find no electricity is being transferred to the controller from the solenoid. When this occurs the usual solenoid click on and off associated with the ignition switch will not take place.

What is a solenoid wiring diagram?

A solenoid wiring diagram can be very helpful in guiding you about the various connections made to and from the solenoid. This can come in handy when you set out to troubleshoot a problem in your cart on your own. The solenoid wiring diagram is generally very simple, straightforward and self-explanatory.

How to get a golf cart going without a glitch?

To get your golf cart going without a glitch, you most definitely need the solenoid of your cart to be functioning properly. Thus, it goes without saying that you must check this component occasionally to monitor its performance so that you don’t get stranded mid-way.

What does the inductive throttle sensor do on a golf cart?

When you push down the pedal of the golf cart downwards, the inductive throttle sensor sends out the first low power signal to activate the solenoid on its low side and the speed controller. The low side is the steel rod of the solenoid.

How often do solenoids work?

Since solenoids need to work very frequently; turning on and off each time you use the cart, they are prone to wear and tear easily. This is not surprising as they can switch on and off as much as 1,500 times a day). One of the first indications that a solenoid is faulty is when your cart fails to start.

Why is my golf cart not clicking?

This may be because the safety reed switch is not working properly in the charger socket. There could be a loose connection of the MOLEX plug.

How to check if a golf cart solenoid is silent?

On an electric golf cart, if the solenoid is silent – no clicking – use the setting voltmeter to DC volts using the 200 range. First, turn on the ignition while looking for a reading on the smaller terminals. If nothing is appearing, then press on the accelerator. If the needle doesn’t move, then the problem is not with the solenoid.

Why do golf carts have solenoid?

The solenoid is simply there to allow electricity to flow freely to the controller and motor which will result in a running golf cart. RELATED: 4 Signs you need to Replace your Golf Cart Batteries.

Why is my golf cart not clicking?

On an electric golf cart, the most common symptom is the solenoid is not delivering electricity to the controller when the vehicle’s ignition is turned on. In normal operating conditions, the solenoid clicks on and off with the ignition switch. A failing solenoid will generally not click. Two things could be going on here.

What does it mean when a golf cart solenoid goes bad?

Technically, in fact, a solenoid is a shape – a shape in which the length of something coiled is longer than the diameter of the coils. In engine starters, this refers to the smaller motor ...

What does a solenoid do when you turn the ignition?

Step by step, it looks like this: When you turn the ignition key, a small amount of electricity goes to the solenoid. The solenoid uses that small amount of juice to close two heavy-duty contacts that allows a large jolt of electricity to pass through the starter. The solenoid also sends a pinion gear forward, which is the device ...

Why won't my solenoid click?

The solenoid might not be getting enough electricity to do its work – which could be caused by loose connections, a weak battery or the coil wearing out.

Why do you use electrical tape on a solenoid?

When you do this, use electrical tape to seal the cable ends, so they won’t form a circuit by accidentally touching each other or connecting through a metal conductor inadvertently. Doing this will ensure the vehicle will not run while testing the solenoid.

What is a solenoid on a golf cart?

A solenoid, for our purposes, is a type of relay. A relay is a type of switch that uses a low power circuit to operate a high power circuit. A solenoid uses a magnetic coil (the actual solenoid) on a low power circuit to push a rod that closes a high power circuit. On your golf cart, this high powered circuit is either your ignition on ...

Why does my golf cart have no solenoid?

Golf cart solenoids are also typically one of the first components to fail in your golf cart, because they work very hard, turning on and off every time you stop and go in your golf cart. If you have an issue with no start or no go then your solenoid should be pretty high on your list of things to check.

What is a golf cart go switch?

On your golf cart, this high powered circuit is either your ignition on a gas golf cart or your electrical motor power circuit for an electric golf cart. Basically it’s your golf cart’s go switch, and it’s absolutely essential to your golf cart’s ability to do its job. Golf cart solenoids are also typically one of the first components ...

What happens if a solenoid reads infinity?

If it reads infinity or open lead, then the solenoid has an internal fault and requires replacement. Your solenoid should also have a range that it operates in, and if the resistance reads outside of that range, you should replace the solenoid even if it works to avoid damaging other components.

What is the most important part of a golf cart?

One of the most important components of your golf cart is the solenoid. It is one of the main components of your golf cart that allows it to move. Whether you have a Yamaha, E-Z-GO, or Club Car golf cart, and no matter if it is an electric or gas golf cart, you need a properly operating solenoid to get anywhere. Contents [ show]

What to do if your solenoid doesn't work?

Before you run out and get a solenoid, you’ll have to test the entire ignition system this way to find out what’s not working, and it is a bit of a pain.

What is a micro switch on a gas pedal?

This switch is what sends the low power to the solenoid. The solenoid uses this to create a circuit between the battery and the starter, thus starting your motor and getting you grooving.

What is a solenoid in golf carts?

Simply put, a solenoid is a device that can transform electrical energy into mechanical energy. It's a coil of wire which is used as an electromagnet. The solenoid has the capability of creating a magnetic field with the help of an electric current. Solenoids work as the “go switch”, which is a must for any golf cart.

How to tell if golf cart solenoid is bad?

One of the most common and obvious signs of the bad solenoid is the golf cart's failure to start when you initiate the ignition process. Once you click the accelerator and turn on the ignition switch, it is supposed to send a signal to activate the solenoid and start the cart. If the cart does not start, there is a big possibility ...

Why is my golf cart not starting?

If the cart does not start, there is a big possibility of a damaged solenoid. Another reason for a bad solenoid is that the contacts are starting to get damaged due to overheating or high current passing through them. Note: You may not necessarily experience all of these issues to recognize bad solenoids on your golf cart.

Why won't my golf cart turn over?

For a gas golf cart, the most common symptom is the starter failing to engage, so the engine doesn't turn over. Starters have the responsibility of activating the flywheel. When the flywheel starts to work, the starter is supposed to disconnect.

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