How do I troubleshoot the 2001 Yamaha golf cart controller?
You can troubleshoot the 2001 Yamaha golf cart controller using the following steps: Check the body of the controller. Examine if there are any scratches. Check the wiring and examine whether proper connections are established.
What to do if your Yamaha golf cart is not moving?
You can move the belt a little in its groove and do the test again. The starter bushes can also be the reason for the golf cart not moving. Check the controller if you find that your Yamaha golf cart’s solenoid is not clicking after you have installed a new set of batteries.
How to fix Yamaha golf cart solenoid not clicking?
G16 Yamaha Golf Cart Solenoid Not Clicking 1 Take a jumper wire. 2 The ignition key must be in the switch and it should be in the Start position. 3 Connect the battery posts to the two posts on the solenoid, either to the positive or negative post. 4 If the cart spins over, then your solenoid is not the issue. More items...
How to tell if a Yamaha golf cart battery pack is failing?
If the spin occurs doing the same test with a big jumper and on the larger posts on the solenoid, then the solenoid is not functioning. The absence of a spin in this test could mean your Yamaha golf cart’s battery pack is failing.
Where is the reset button on Yamaha electric golf cart?
Expose the motor (you'll probably need a screwdriver to remove the cover), and look for a red button. It is usually near the main power source, where most of the wires are connected. Once you've pressed the button to reset the motor, reassemble the cart, charge up the batteries, and give it a test run.
How do you test a ignition switch on a golf cart?
Testing a Club Car Ignition SwitchFind the back and red wires on the back of your battery pack.Connect the black wire to the negative terminal and the red to the positive.Keep the cart turned off while you work on it.Check the wires with a probe meter while the cart is off – only one wire should have a charge.More items...
What does a Yamaha stop switch do?
If your car won't start and you don't hear the solenoid click, the problem could be either this switch or the key switch. This is a replacement accelerator micro (stop) switch for use with gas and electric G14-G22 model Yamaha golf carts. As a safety mechanism, this switch kills the car when the pedal is released.
How do you bypass the ignition switch on a golf cart?
This process includes these steps:Turn off the ignition switch to minimize your risk of electrocution. ... Locate the wires for your cart's ignition switch. ... Use wire snips to cut these wires away from their connectors. ... Touch the engines together carefully to bypass the ignition switch and send power to your engine.More items...
How do you know if your ignition switch is bad?
Symptoms of a Bad Ignition SwitchEngine Won't Start. ... Vehicle Starts and Suddenly Stalls. ... Intermittent Loss of Lighting and Other Accessories. ... Silent Starter Motor. ... Difficulty Turning the Key. ... Lock/Off. ... Accessory. ... Run.More items...•
How can you tell if the ignition switch is bad?
Keep reading to see all of the common signs of a faulty ignition switch.Car Won't Start. If you turn your key and the car attempts to start, but fails, then you might have a broken ignition switch. ... Key Won't Turn. ... Car Stalls. ... No Noise From The Starter. ... Dashboard Lights Flicker.
Where is the micro switch on a Yamaha golf cart?
In a golf cart, you're going to find a large number of these switches throughout its build. For example, there is a micro switch located on the accelerator pedal. This switch activates when you push the pedal and sends a signal to the solenoid.
Where is the fuse on a Yamaha golf cart?
Yamaha Golf Cart Fuse Box Location The fuse box in a 2014 Yamaha golf cart is located on the left side of the controller. The wires are tied to the roof drain. In a G2 electric cart, the fuses are present on the rear inner fender. This is on the front of the driver's side of the cart.
Where is the solenoid located on a Yamaha golf cart?
0:095:38Replace Solenoid in Golf Cart - YouTubeYouTubeStart of suggested clipEnd of suggested clipCart um your solenoid could be located in a bunch of different places but almost always underneathMoreCart um your solenoid could be located in a bunch of different places but almost always underneath the seat.
How do you start a Yamaha golf cart without a key?
Quick Screwdriver Method:Insert the tip of your screwdriver in the ignition switch's slot.Move the screwdriver up and down gently but firmly until you can turn the tool around the same way you would turn a key.This should fire up the cart. ... Another method would be hot-wiring which involves working the wires.
How do you install an ignition switch?
0:265:42HOW TO WIRE IGNITION KEY + STARTER SWITCH SIM ... - YouTubeYouTubeStart of suggested clipEnd of suggested clipCut off the for metal terminals and strip the ends of the wires. Join the two white wires andMoreCut off the for metal terminals and strip the ends of the wires. Join the two white wires and install a ring terminal to the ends of the wires using a crimping tool. On.
How do you rewire an ignition switch?
2:023:50How to Rewire Power Through Ignition Switch in Your Car - YouTubeYouTubeStart of suggested clipEnd of suggested clipEnd you push in the new wire. Until it stops and then the old wire in the car just pushes right intoMoreEnd you push in the new wire. Until it stops and then the old wire in the car just pushes right into the slot. Then you just get a big pair of pliers and squeeze the metal that clamps it together ah.
Why is my Yamaha golf cart not moving?
The main cause of a Yamaha golf cart clicking but not moving, is a faulty controller or solenoid. The battery has to be checked first to see if it’s delivering the right voltage while in the idle state as well as when the pedal is pressed. There can be other reasons for the Yamaha golf cart not moving though you hear the click.
What to do if your G9 golf cart is not clicking?
If you find your G9 Yamaha golf cart not starting nor clicking, check the key components for damage. If you find the parts to in good condition, check the brushes in the starter/generator.
What is a faulty controller?
The controller is one major component that may have to be replaced. A faulty controller can stall the cart and the click you hear must be from the solenoid. Test the solenoid to see if it is functioning properly. You will require a multimeter, preferably a digital one, or a DVM for this.
How to check solenoid on G9 Yamaha?
The solenoid can be checked using an old screwdriver to jump the terminals. Your G9 Yamaha golf cart’s key must be in the start position. If the starter turns when you do this, your solenoid needs to be replaced. You must be careful while doing this crude test; there could be sparks when the two terminals touch.
Why do you need a wiring diagram?
A clear wiring diagram will help in ensuring that the cables are properly reconnected if you remove them for testing. In the solenoid, for example, the contacts inside can get jammed over a period. These have to be checked, cleaned, and re-fixed. If it still doesn’t work it has to be replaced.
Why is my Yamaha golf cart controller so hot?
The primary reason why a Yamaha golf cart controller gets too hot is because of overuse. When the golf cart is used for long periods of time, the controller can start overheating. The driving surface might also be a cause of heating. If driving on a straight and soft surface, the problem of heating should not occur.
What to do if your golf cart controller does not increase?
If it does not increase, then there is a problem with the controller or the batteries. Examine the batteries and check if they are dead. If dead, replace them. Examine the controller, as discussed in the previous sections. Remember to always consult a mechanic to have your golf cart controller repaired.
What are the problems with a Yamaha G22?
Yamaha G22 also faces similar problems like G9 and G16. Overheating, battery faults, wiring issues, voltage issues are some problems that might occur with your Yamaha G22. To avoid these problems, test the golf cart’s major components connected to the controller regularly.
How to test Yamaha G16?
To test the Yamaha g16’s speed controller, check the voltage reading while pressing the accelerator. Test other components such as the batteries, the charger, and the solenoid for their smooth functioning. If any of these components do not work as expected, then you need to replace them.
Why is it important to troubleshoot a golf cart controller?
Troubleshooting the controller is extremely important for the golf cart’s smooth functioning. Generally, controllers face major issues only when there is a problem with wires or defects on the controller itself, such as marks or cracks.
How to troubleshoot a G9 controller?
Here are some easy steps for troubleshooting the G9 controller: Check the controller’s body to locate any major defects such as cracks, scratches, or black marks. If these are found, then replace the controller immediately. If no major defects are found, then check the wiring.
Why is my golf cart not heating?
If driving on a straight and soft surface, the problem of heating should not occur. But, if driven on uneven or steep surfaces , there are chances of heating. Another reason could be the brakes. It is essential to check if the brakes are dragging while the golf cart controller is driven.
How to make a Yamaha G2 golf cart move in reverse?
You might also need to spray the shifter lever to make the golf cart move in reverse. You can also try to change the forward and reverse cable.
Why won't my Yamaha golf cart go in reverse?
A Yamaha golf cart may not go in reverse due to a faulty F&R switch, bad controller, or because the shift fork is clogged up. Clogging of the shift fork. Malfunction of the F & R switch. When the controller doesn’t work. Wires are not connected properly. Issues with acceleration.
How to fix a Yamaha G9 golf cart?
How to fix: You will need a good lubricating oil to make it work. Go near your Yamaha G9 Golf cart and look for the jackets near the shifter handle. Spray the lubricating oil into the jackets. Then you need to slide off the dust caps. These caps are made up of rubber and can be easily recognized.
Why is my Yamaha G1 not reversing?
How can you fix your Yamaha G1 golf cart not reversing? The reason why your Yamaha G1 Golf cart is not moving forward is because a faulty solenoid. If your golf cart moves forward but not in reverse, you need to replace your solenoids.
What is wrong with my cart when it goes in reverse?
Issues with acceleration. Acceleration can be an issue when going in reverse. Switch on the accelerator and check if the cart is going through some jerky movements. The chances are that the accelerator may have worn out or needs to get replaced as soon as possible.
What happens if you break a controller?
Controllers are mostly using for moving forward and backward. If you break the controller for reverse, then your cart will only move forward and vice-versa. This mean you will have to replace the controller. Although it is not that expensive, only a professional can install it safely.
Where to find the fuse on a Yamaha G29?
It is readily available online. Check right behind the driver’s seat. You can find the controller at the back of the battery bank.
Why is my golf cart speed controller not working?
There are many reasons behind a speed controller malfunction. The most common problem that happens in the controller has aged due to infrequent use. These are just some of the issues that could be affecting your vehicle's acceleration. If you have trouble finding the issue of your golf cart accelerator, don't be afraid to take it to the mechanic.
How does a golf cart solenoid work?
The golf cart speed controller and solenoid are both controlled by the accelerator. The pedal is connected to the potentiometer. That means when you are pressing the pedal for acceleration, you are actually going through the potentiometer by pushing a rod. The potentiometer works as a communicator and tells the speed controller how much voltage it ...
What happens if your golf cart doesn't accelerate?
Bad Solenoid. If your golf cart does not accelerate, there is a possibility of the damaged solenoid. The solenoid is basically an electrical switch that enables the battery's flow from the battery into the motor. Check out the signs of the bad solenoid.
Why is my golf cart not accelerating?
When your electric golf cart does not accelerate, the first thing you need to keep in mind is that it is not a regular vehicle like your car . That's why the methods and solutions you use to get your car to start are not the same as the solutions you can apply to your cart.