Using a screwdriver into the spark plug hole, turn the engine over manually by turning the primary clutch by hand. Measure movement in and out with the screwdriver till the piston is at “top dead center” or “TDC”. Use a.004 feeler gauge between the top of the valve stem and the rocker arm adjustment bolt head.
Full Answer
Does Yamaha make a golf cart engine?
Yamaha has made many models of golf cart engines over the years. Different models use different engine-rebuild kits and each has its own set of directions. Lindsay Howell has been writing since 2003.
How to fix a Yamaha golf cart engine that won't start?
See if there is a metallic buildup on the rod where it connects to the crankshaft. This is called aluminum transfer and is the cause of many engine failures. Clean the remaining engine parts with engine degreaser to increase their life. Replace the old pieces of the Yamaha golf cart with the new ones in the engine-rebuild kit.
How do you modify the speed of an electric Yamaha golf cart?
You can modify the speed of an electric Yamaha golf cart in a variety of ways, enabling it to get you from place to place faster than ever before. Lift the seat on your Yamaha electric cart and locate the T-shaped governor in the cart's electric engine. This piece is a metal rod located near the top of the motor, just underneath the seat.
How to replace a golf cart engine?
Remove the four mounting screws from each side of your previous golf cart batteries (or gas tank) that hold it to the vehicle’s chassis and discard them. This procedure should be repeated on the other side also. Your previous engine’s wiring harnesses and hoses may now be disconnected.
How do you keep a Yamaha gas golf cart running?
Yamaha G9 golf cart won't stay runningCheck for dirt or dust accumulation in the air filter and if so, clean it. ... Inspect the airbox and check if it has come off loose. ... Check for cracks or leaks in the plastic carb spacer. ... Make sure that the gas is not adulterated with ethanol or water and doesn't have condensation.
How do I make my Yamaha golf cart idle?
1:163:44How to get your club car to idle - YouTubeYouTubeStart of suggested clipEnd of suggested clipThe black wires gonna be on the bottom half down here you can't see it but just disconnect it onceMoreThe black wires gonna be on the bottom half down here you can't see it but just disconnect it once you disconnect that you're gonna have to get your flat-head screwdriver and turn up the idle.
How do I make my Yamaha golf cart go faster?
0:005:15Yamaha G29 Drive Golf Cart Governor Adjustment - MORE SPEED!!YouTubeStart of suggested clipEnd of suggested clipItself by tightening this nut down you're putting more pressure on the spring. So that the governorMoreItself by tightening this nut down you're putting more pressure on the spring. So that the governor has to work harder to pull back on the throttle.
How do you work a Yamaha golf cart?
1:502:58Yamaha Golf Car- Consumer - Operating Basics - YouTubeYouTubeStart of suggested clipEnd of suggested clipPosition during the key switch to the on. Position slowly press the accelerator pedal to disengageMorePosition during the key switch to the on. Position slowly press the accelerator pedal to disengage the farc brake and gently apply pressure to the accelerator pedal to increase the speed.
How do I keep my golf cart running?
5 Battery Maintenance Tips to Keep Your Golf Cart Running Strong1) Don't Go Cheap on the Battery Charger. ... 2) Keep it as clean as your putting stroke. ... 3) Don't Drive too Far. ... 4) Water those Batteries. ... 5) Use your Golf Cart! ... Conclusion.
How do you take the governor off a golf cart?
0:000:46How to remove governor on a Club Car golf cart - YouTubeYouTubeStart of suggested clipEnd of suggested clipYou open up this box lap. Here. It looks up look inside. There's 12 cable down right here this leverMoreYou open up this box lap. Here. It looks up look inside. There's 12 cable down right here this lever you want to lift up and Bend and that pulls on the cable a little more.
How fast will a Yamaha golf cart go?
Most electric golf carts are faster than gasoline golf carts. Although, new gasoline and electric golf cart versions of Yamaha all have the same top speed. The top speed of both versions of Yamaha golf carts is 19 mph (31 kph).
How do you adjust the governor on a Yamaha electric golf cart?
1:042:57Yamaha G29/DRIVE Governor Speed Increase | ASK DAVE | Golf Cart ...YouTubeStart of suggested clipEnd of suggested clipAnd locating the governor under the service panel in the rear above the engine. For reference it'sMoreAnd locating the governor under the service panel in the rear above the engine. For reference it's just opposite the driven clutch at the rear of the engine. Compartment.
How do I get more power from my gas golf cart?
How to Make Your Gas-Powdered Golf Cart Faster [Updated, 2022]1 Use A Better Golf Cart Battery.2 Increase Torque.3 Upgrade the Golf Cart Motor.4 Install a Torque Converter.5 Install a Higher-Performance Clutch.6 Tweak The Governor.7 Install A Cold Air Intake.8 Get Bigger Golf Cart Tires.More items...
Where is the reset button on a Yamaha golf cart?
It should have a small reset button (Usually it will be red) located near the main battery supply. Hit the reset button and then put the cover back on the motor. The next step would be to recharge your cart and try turning it on again. If it starts up then you're in luck!
What engine is in a Yamaha golf cart?
At 357cc and 11.4 horsepower, it is Yamaha's most fuel-efficient carburetor engine. The PowerTech AC enables muscular hill climbing and a smooth ride. At 48 volts, its output is 5.0kw (6.7hp) for up to 60 minutes before recharging.
Where is the choke on a Yamaha golf cart?
Choke Cable – Yamaha G22 is a brand new choke cable that mounts to the front of the rear body on a Yamaha G22 gas golf cart. It's an absolutely essential part that's needed to get the engine started. Pull it out to choke the carburetor and release it when the engine begins to run.
How fast can a Yamaha golf cart go?
From this calculation, the golf cart can reach a maximum speed of 15 miles per hour.
What type of oil does a Yamaha golf cart use?
The oil type that needs to be used on the Yamaha golf cart is a Yamalube 10W40 4-cycle oil. The other relevant specifications concerning the engine oil (the capacity of the engine and the oil change quantity) are both the same is at 1.0 litres at 1000 cubic centimeters.
What is a golf cart?
A Yamaha golf cart is a two-person vehicle designed for quick travel across the green plains of a golf course.
Why do golf carts need cooling?
All vehicle engines need a cooling system in order to prevent overheating and maintain performance. The Yamaha golf cart uses a forced air-cooling system (as opposed to a water-cooling system).
Can you put a predator motor on a golf cart?
You can put a Predator motor in your golf cart provided you follow the correct installation procedure.
Benefits of installing a Predator 670 engine on your golf cart?
Let us examine the advantages of installing the predator 670, a beast in its own right.
What is the best predator 22HP 670 golf cart conversion kit?
The 420cc Conversion Kit is the most effective predator golf cart modification kit currently available.
How fast does a predator 670cc engine go?
The Predator 670cc engine has a maximum speed was estimated to be around 72 miles per hour (115 kilometers per hour).
How much Horse Power does the Predator 670cc golf cart engine have?
EPA Predator’s V-twin Horizontal Shaft Gasoline Engine can provide up to 22 HP (670cc). More than adequate, but it must be noted that safety is essential.
Predator 670 engine Specs
The following specifications vary per product. Today’s engines are electric and have very simple startup procedures. This would be a fantastic addition to your golf cart.
EZGO golf cart 670 predator engine swap
Installing a 670-predator motor in your EZGO pickup requires you first to remove the prevailing engine then install the new predator engine in place of the old one.
What is a golf cart?
Golf carts are also known as golf cars. The term "cart", in its purest sense, refers to a vehicle that does not travel under its own power. Golf cars, however, are most commonly referred to as golf... link to Club Car DS Wiring Diagrams 1981 To 2002.
How many times can a Yamaha engine be rebuilt?
Yamaha engines are durable and because of the simple design, they can be successfully rebuilt 3 or 4 times . Initially, the Yamaha G1 2-cycle gas was the standard-bearer and in 1985 the G2 4-cycle single-cylinder gas engine was introduced as the new standard.
When was the first Yamaha golf cart made?
History of Yamaha Golf Cart. Yamaha electric golf carts were first launched in the United States in 1978 with a gas-powered model. The first model was named the G1 golf cart and was first available with a 2-cycle gas engine. The next year in 1979, they came out with the 36 volt electric cart.
Where is the serial number on a Yamaha golf cart?
The serial number can be located in one of the three places on your Yamaha golf cart. 1. Under the seat where the floorboard is attached with the motor compartment. 2. Under the rear bumper on the frame. 3.
What is a G1 golf cart?
G1 is Yamaha's very first golf cart model. Later in 1985, they launched the Yamaha G2 golf cart model. In 1986, the company came out with the G3, Sun classic, which was later replaced by the larger G5. These models came with a full hard roof with a tempered glass windshield and a windshield wiper. They also have headlights and turn signals.
How fast can a Yamaha golf cart go?
Electric Yamaha golf carts now come in a variety of models, and they can be tinkered with to increase their speed beyond the 10 to 15 miles per hour allowed by the manufacturer.
Where is the carburetor on a Yamaha cart?
This piece is a metal rod located near the top of the motor, just underneath the seat. Locate the carburetor, right next to the governor, on the engine. The carburetor features cylinders facing toward the governor, on the top and on the bottom.
Why is my Yamaha golf cart not moving?
The main cause of a Yamaha golf cart clicking but not moving, is a faulty controller or solenoid. The battery has to be checked first to see if it’s delivering the right voltage while in the idle state as well as when the pedal is pressed. There can be other reasons for the Yamaha golf cart not moving though you hear the click.
What to do if your G9 golf cart is not clicking?
If you find your G9 Yamaha golf cart not starting nor clicking, check the key components for damage. If you find the parts to in good condition, check the brushes in the starter/generator.
How to check solenoid on G9 Yamaha?
The solenoid can be checked using an old screwdriver to jump the terminals. Your G9 Yamaha golf cart’s key must be in the start position. If the starter turns when you do this, your solenoid needs to be replaced. You must be careful while doing this crude test; there could be sparks when the two terminals touch.
What are the settings on the M3?
The variable settings on the M3 allow a player to adjust the loft, lie, and face angles of the club, as well as create a variable fade or draw bias. Which can correct many swing or hit issues...
How fast can a Yamaha golf cart go?
With the right know-how, you can make your Yamaha cart go as fast as 20 to 25 miles per hour and find yourself zooming around the course after your tee shots. Remove any extra accessories or unnecessary pieces from your golf cart. These can include racks, windshields, roof accessories and baskets. These weigh the cart down and can restrict speed.
How to clean a cart?
Power clean your cart with a hose and soapy water. Be sure to remove any dirt and grime from the outside of the cart and especially from the tires. This will allow the cart to move at its most efficient. Check the gas pedal for a restricting bar.
How to stop a cart from compressing?
Check the gas pedal for a restricting bar. These are often placed under the pedal to stop you from compressing it totally and gaining maximum speed. These can be removed with a wrench or screwdriver. Place larger tires on your cart.