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how to take apart a golf cart body

by Jaydon Kessler Published 3 years ago Updated 2 years ago
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How to Remove the Body on a Club Car Precedent Golf Cart

  • Remove the bolts of the front bumper using the T-25 bit and take the bumper off.
  • Lift the front body upwards and take it off.
  • Remove the forward-reverse switch on the rear body using the same bit.
  • Lift the seat and remove it from the cart.
  • Loosen the four bolts in the front and back using a T-30 bit.
  • Lift the body from the hinges and take it off the cart from the front.

Part of a video titled How to Remove Golf Cart Body | Episode 1 - YouTube
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I've got all four bolts out of the back what on each sides of bumpers are to pop rivets per side andMoreI've got all four bolts out of the back what on each sides of bumpers are to pop rivets per side and there's two in the bag will they still need to drill. Out.

How to repair a cracked plastic golf cart body?

Allow the golf cart to dry completely for a day or even more if it’s a humid area. Remove the masking tape and plastic bags from the covered areas. You can try the following options to repair cracks on a plastic golf cart body. Drill through the crack in a V shape and put a plastic weld on the rear.

How do I remove the rear seat of my golf cart?

Remove the 9/16 bolts using the appropriate socket on the roof and take the top off. Remove the bolts on the front bracing on either side of the cart and lift them off. Loosen the bolts of the rear seat and take them off. This will help to get a gap between the front and rear seats that will make it easy to remove the rear seat as a single unit.

How do you remove a Yamaha G16 golf cart body?

You can follow the steps below to remove a Yamaha G16 golf cart body. Remove the seat by lifting it upwards. Remove the screws above the shift and under the seat. Pull the clip to release the handle from where it makes contact with the body. Loosen the knurl nut and remove the knob to take out the choke cable from the engine compartment.

How to paint a golf cart body?

Scrub the parts of the golf cart body that you plan to paint with fine-grit sandpaper using firm pressure and a circular motion. Remove the sandpaper dust by washing it down with water from a hose. Allow the cart to air dry or dry in the sun completely. This may take some time and you’ve to be prepared for the wait.

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How do you remove the body of a EZ Go golf cart?

1:385:35How to Install an E-Z-GO TXT Body and Cowl - YouTubeYouTubeStart of suggested clipEnd of suggested clipNow lift the floormat to expose the five rivets securing the body to the floorboard. And removeMoreNow lift the floormat to expose the five rivets securing the body to the floorboard. And remove those with a drill. Remove the six rivets on top securing the body and C hinge plates to the frame.

How do you change the body on a Club Car golf cart?

7:2313:38How to Remove & Install Club Car Precedent Golf Cart Body - YouTubeYouTubeStart of suggested clipEnd of suggested clipIn order to replace the rear body we need to take the seat off and remove it away from the golf cartMoreIn order to replace the rear body we need to take the seat off and remove it away from the golf cart lift up pull up and remove.

How do you take the body off a Club Car DS?

2:537:18VLOG #10 Club Car DS body removal - YouTubeYouTubeStart of suggested clipEnd of suggested clipBody is to use a number three phillips on the forward reverse handle remove those bolts and pull theMoreBody is to use a number three phillips on the forward reverse handle remove those bolts and pull the handle. Out. Then the charger receptacle use the number two phillips.

Is a golf cart body plastic or fiberglass?

The body of a golf cart is primarily made of sheet steel, fiberglass or sheet aluminum. The frame is generally made of steel while tires, foam seat cushions and steering mechanisms are made of rubber, vinyl and metal. Parts like suspensions, drive trains, motors and brakes use metal.

What are golf cart bodys made of?

Raw Materials. The frames of golf carts are usually made out of steel plates, rods, and tubing. The bodies may be made of sheet aluminum, fiber glass, or sheet steel. Other components, usually plastic or metal, are generally purchased from outside suppliers and assembled to the vehicle.

What is a Club Car golf cart body made of?

The Club Car DS front and rear body panels were constructed of plastic and fiberglass. In 1993, Club Car redesigned the golf cart bodies and made both the front and back panels out of a material called ArmorFlex.

How do you restore a golf cart body?

2:205:52GOLF CART RESTORATION FOR UNDER $40!! - YouTubeYouTubeStart of suggested clipEnd of suggested clipThis is super simple to start take your squirt bottle and wet the area you'll be working on maybeMoreThis is super simple to start take your squirt bottle and wet the area you'll be working on maybe even a little spray on the trackpad.

Can you paint a golf cart body?

If you want to spruce up your golf cart, you can give it a new paint job. You can even make your golf cart stand out by painting the body any color that you want. Painting a golf cart body is not too difficult and can be completed in an afternoon.

How do you repair a fiberglass golf cart?

4:2640:50Fiberglass repair to the front of my Club Car DS Golf Cart - YouTubeYouTubeStart of suggested clipEnd of suggested clipGet everything kind of back. Uh probably gonna just adhere the aluminum by using some fiberglassMoreGet everything kind of back. Uh probably gonna just adhere the aluminum by using some fiberglass resin. And then clamp it in place till it dries.

How do you prepare a golf cart body for painting?

1:3928:49Prepare and paint a golf cart body in one day! Rustolium quick, easy, fast ...YouTubeStart of suggested clipEnd of suggested clipStore and i use these sponges that have the scotch brite pads on them and it is like a two in one itMoreStore and i use these sponges that have the scotch brite pads on them and it is like a two in one it cleans. And it roughs up the surface. Um takes off minor imperfections takes off all the grease.

How do you restore plastic on a golf cart?

0:079:35HOW TO: PERMANENT renewal of Golf Cart, 2yr Dry-Seal & UV block ...YouTubeStart of suggested clipEnd of suggested clipFor the rubber we're going to use four new protect black to restore the level of carbon black.MoreFor the rubber we're going to use four new protect black to restore the level of carbon black.

How much does it cost to paint a golf cart?

It can cost anywhere from $400–$700 to get a golf cart painted. The variation in cost is going to be dependent on where you live and what type of cart you have. If you have a larger cart, you may end up spending a bit more. You may also spend more if you are going to have some custom paintwork done on your cart.

How to restore a golf cart?

Steps. Apply some dish soap all over the golf cart and wash it using a hose fitted with a fine spray nozzle. Use a microfiber cloth to spread the dish-wash soap uniformly, both inside and outside the cart. Take some water in a bottle with a spraying mechanism and spray on the surface that has to be restored.

How to repair a crack in a golf cart?

You can try the following options to repair cracks on a plastic golf cart body. Drill through the crack in a V shape and put a plastic weld on the rear. Fix some plastic tape on the front side so that the weld doesn’t push through. Drill the crack at the end so that it doesn’t become bigger.

How to paint a dark cart?

Apply a thin coat of plastic primer spray paint on the surface to be painted. You might need an extra coat if you’re planning to give your dark colored cart a light color. In this case, give a drying time of about half an hour before you apply the second coat. Paint the cart using acrylic or plastic-fusion paint.

How to clean a golf cart with soap?

Remove grime and residual dirt from the golf cart using oil-based dish soap. Wash the soap off using cold water from a hose. Wipe the cart using a towel and let it dry completely.

What is a golf cart made of?

The body of a golf cart is primarily made of sheet steel, fiberglass or sheet aluminum. The frame is generally made of steel while tires, foam seat cushions and steering mechanisms are made of rubber, vinyl and metal. Parts like suspensions, drive trains, motors and brakes use metal. The 1993 model Club Car used an indestructible thermoplastic ...

How long to wait to remove masking tape after spraying?

Remove the masking tape about 10 minutes after spraying the last coat. Ensure that you don’t touch the paint to avoid smudges. Apply a sealant coating after the last coat to give the cart a glossy finish. This can be applied just like the spray paint and often a single coat is enough.

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