Add a generous quantity and let it sit for a couple of days. Next step is to try removing the clutch. If this doesn’t work, try leveraging the clutch by using a crowbar behind the clutch. Gently place the crowbar behind the clutch and apply pressure. The clutch might slide off and come apart.
Full Answer
How to remove a clutch from a golf cart?
Before beginning the golf cart clutch removal of either clutch, you must first remove the drive belt. At rest, it is loose enough where you can just work it over the clutches. Once removed, you can then remove the drive clutch. Using an air gun, remove the center bolt and centering washer from the drive clutch.
How do you remove the drive belt on a golf cart?
1 First of all, identify the right clutch puller according to the VIN number of the golf cart you are operating. 2 Then use it to remove the drive belt very carefully from the primary and the secondary clutch. 3 After the belt is removed, you will need an air gun to loosen the central bolt that holds the secondary clutch. ...
Do DS Golf Carts have clutches?
Club Car DS golf carts can also have problems with the clutch. The main reason behind these problems is that the clutch in the golf carts performs the same function as those in normal cars, but their method of working is way different from each other. Most people end up having problems with the clutch settings.
How to fix a clutch that won’t turn on?
If there is any problem with the secondary clutch, it is best to replace it or the drive belt connected to it. If you are unsure about removing the drive belt or the clutch, then you can adjust it. Just take out the belt and wound it again with the secondary clutch according to the requirements, and your problem should be fixed.
How do you disassemble a golf cart clutch?
0:504:33How to disassemble a Team brand slip drive clutch out of a golf cart or ...YouTubeStart of suggested clipEnd of suggested clipWhat you want to do is take off this cap. Just three screws. One two three pull it off like thatMoreWhat you want to do is take off this cap. Just three screws. One two three pull it off like that there's a plastic ring inside don't lose that. All right then what you got to do is flip it over.
How do I rebuild my ezgo driven clutch?
0:395:37GBoost E Z GO ClutchKit CKSDEZ19 - YouTubeYouTubeStart of suggested clipEnd of suggested clipFor this cart loosen the leaf spring bolt and slide it back so you'll have room to remove bothMoreFor this cart loosen the leaf spring bolt and slide it back so you'll have room to remove both clutches and belt. Now we can remove both bolts for the driven.
How do you take apart a CVT clutch?
0:304:04Scooter CVT Clutch Removal & Installation How To - YouTubeYouTubeStart of suggested clipEnd of suggested clipAgainst the flat parts of the vise. Hold a little pressure on it plant it down get a pretty snug.MoreAgainst the flat parts of the vise. Hold a little pressure on it plant it down get a pretty snug. Okay then you just could put some pressure on this.
How do you remove a centrifugal clutch on a golf cart?
0:2214:32HOW TO REMOVE AN EZGO GOLF CART WISCONSIN ... - YouTubeYouTubeStart of suggested clipEnd of suggested clipPut it on its head. And i'll just take a chisel. And a sledgehammer.MorePut it on its head. And i'll just take a chisel. And a sledgehammer.
How do you rebuild a secondary clutch?
0:2612:52How To Rebuild A Polaris UTV CVT Clutch | Secondary Clutch - YouTubeYouTubeStart of suggested clipEnd of suggested clipBut if it's in real bad shape definitely replace the helix. Now as far as removing. The spider inMoreBut if it's in real bad shape definitely replace the helix. Now as far as removing. The spider in the secondary clutch we need to place this into our clutch compression tool.
How do I know if my EZ GO clutch is bad?
A sudden inability to maintain even slow speeds when heading uphill or changing elevation. Slowing down to a crawl, then speeding up, then slowing again, seemingly without reason. Jolting during startup. A 'cranking' sound when starting up the golf cart.
How do you remove a stuck secondary clutch?
0:315:49Have a stuck secondary clutch on your UTV/ATV? Polaris 900 Try this trickYouTubeStart of suggested clipEnd of suggested clipLast thing I can think of was to go ahead and get a slide hammer and the ideas we might be able toMoreLast thing I can think of was to go ahead and get a slide hammer and the ideas we might be able to pull it off with it with a slide hammer.
How do you remove a clutch without a clutch puller?
0:102:39How to remove ski-doo clutch with water, without puller - YouTubeYouTubeStart of suggested clipEnd of suggested clipThe same rotation you you have to screw the bolt. So you turn it clockwise. Very very tight and youMoreThe same rotation you you have to screw the bolt. So you turn it clockwise. Very very tight and you actually you put enough just to fit in the hole.
How do you remove a primary clutch?
0:191:52Snowmobile clutch removal, water method - very easy! PowerModz!YouTubeStart of suggested clipEnd of suggested clipThe water inside the clutch here you're going to see it fill. Up don't worry it's not going to go inMoreThe water inside the clutch here you're going to see it fill. Up don't worry it's not going to go in your motor. Make sure you're wearing your safety glasses thread your bolt.
What does the secondary clutch do on a golf cart?
Yamaha driven clutches are better known as a secondary clutch. This clutch attaches to the rear end and is used to propel your golf cart to higher speeds. The clutch is closed until the motor turns over.
How does a golf cart driven clutch work?
1:143:28How a golf cart CVT slip drive clutch works - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd the rear drive clutch actually separates it widens causing the belt to drop down into the clutchMoreAnd the rear drive clutch actually separates it widens causing the belt to drop down into the clutch.
How do you change a clutch on a gas golf cart?
2:596:41Yamaha G9 Clutch Installation How-To - YouTubeYouTubeStart of suggested clipEnd of suggested clipIn order to remove the original clutch. You'll need to order a clutch puller bolts which is soldMoreIn order to remove the original clutch. You'll need to order a clutch puller bolts which is sold separately on our website.
How does the clutch work on a golf cart?
0:463:28How a golf cart CVT slip drive clutch works - YouTubeYouTubeStart of suggested clipEnd of suggested clipAnd the rear drive clutch actually separates it widens causing the belt to drop down into the clutchMoreAnd the rear drive clutch actually separates it widens causing the belt to drop down into the clutch.
How do you install a secondary clutch on a Yamaha golf cart?
6:1216:27Yamaha Drive G29 and Drive 2 Clutch Kit Installation - YouTubeYouTubeStart of suggested clipEnd of suggested clipBut i have seen a lot of guys just make something with stuff that they have laying around the garageMoreBut i have seen a lot of guys just make something with stuff that they have laying around the garage. Now it can be as simple as just using a piece of angle iron. And a piece of all thread.
What is wrong with my golf cart clutch?
If there is any problem in how your golf cart runs, you can check for the following problems: There might be a problem with the belt. Check if the belt is too tight or loose.
How to find primary clutch on golf cart?
There are two clutches in the golf cart. To locate the primary clutch, it is generally the lower one. Consult the cart’s manual to make sure. First, observe exactly how the drive belts have been adjusted to the clutches. After you have noted that.
Why does my golf cart clutch slip?
There can be a problem with the drive belt, which can cause the clutch to slip. Sometimes the installed belt drive may not match the clutch in the golf cart, causing problems. Just replace it, and you are good to go. Check if the belt drive is misaligned. This is also a common problem with the clutch.
How to get clutch out of clutch?
Do not use too much rough force, but put the crowbar gently behind the clutch and apply pressure. The clutch might slide out smoothly. It is important to increase your pressure evenly and gradually, or you can damage it more than before.
What to do if you have a problem with your G16 golf cart?
If there is any problem with the secondary clutch, it is best to replace it or the drive belt connected to it. If you are unsure about removing the drive belt or the clutch, then you can adjust it.
What to do if clutch gets stuck?
If that is the case, then you will need to complete the following steps: If the clutch gets stuck in any instance, the first thing you should do is use a PB Blaster and add some of it to the clutch. Give it some time to soak.
When the cart starts, if it produces any uneven vibrations or jolts, it is better to?
When the cart starts, if it produces any uneven vibrations or jolts, it is better to check the clutch and replace it.
CVT Components
On a golf cart, the CVT is comprised of three parts; the drive clutch or primary clutch on the engine, the driven or secondary clutch on the differential, and the belt which connects the two. As the rpms of the engine increase, the drive clutch spins with it and with the use of flyweights and centrifugal force, the clutch pulls inward on the belt.
Drive Clutch
Let’s start with the removal of the drive (primary) clutch which is mounted on the crankshaft sticking out of the engine. Before beginning the golf cart clutch removal of either clutch, you must first remove the drive belt. At rest, it is loose enough where you can just work it over the clutches. Once removed, you can then remove the drive clutch.
Driven Clutch
As for the driven or secondary clutch, although it may seem easier to remove, it is often the hard one to tackle. When the bolt is removed from the center of the driven clutch, there is literally nothing else holding it on. It is not generally a tapered fit like is used on the drive clutch.
Drive
The drive, or primary, clutch is found on the crankshaft of the engine. A thick, heavy ‘drive’ belt is wrapped around it and links it to the driven clutch, on the differential. At rest, the drive clutch sheaves (or pulley halves) are separated enough that the drive belt rests in between the sheaves & against the center shaft of this clutch.
Driven
The other half of this system is the driven, or secondary, clutch. At rest the driven clutch sheaves are spring loaded together, so the belt sits up at the outer edge of this clutch, NOT down toward the center shaft. It, too, spins around and has a sheave that sides in & out along it’s main shaft but this clutch has no flyweights.
Belt Operation
As the drive belt forces the driven clutch sheaves to separate, the PULLING ratio of the engine changes from maximum (when the belt is at the outer edge of the driven unit) to minimum PULLING power, or top cruising speed (when the sheaves are completely apart).
Driven Issues
The driven clutch can misbehave in many ways. It has one main shaft and the sliding sheave has an internal bushing that will wear, and it has several inclined metal ramps (usually aluminum) with small plastic buttons that protect the ramps as they glide against one another.
Buttons
OK picture this: The engine revs up and the drive belt starts to ride down into the pulley faces of the driven clutch forcing them to separate. The inboard pulley half begins to slide along the main shaft compressing the spring and bringing the funky cup ends and their respective ramps up against one another.
Driven Spring
While we are on the Yamaha driven clutch another failure that occurs is almost impossible to detect but it also impairs the hill pulling power of the car. Keep looking inboard to where the funky spring cap butts up against the differential housing. The spring cap doesn’t actually touch the differential case.
How to stop clutch from coming apart?
Gently place the crowbar behind the clutch and apply pressure. The clutch might slide off and come apart. Make sure to add even pressure at the same intervals otherwise you might end up breaking a part. If none of these techniques work, you can try cutting some relief on the clutch.
Why won't my clutch engage in a cart?
This could be because the clutch is slipping from its designated position.
Why is my golf cart jerky?
After a while, it could become smooth, but this problem is caused due to some issues with the clutch system.
Why does my clutch make a squeaking noise?
Sometimes this issue of the clutch not fully engaging but slipping could be caused due to the dirt build-up inside .
How to stop a clutch from squeaking?
You could also try lubricating the system with a good quality lubricant. This might free up the clutch and thus prevent the squeaking noise.
What to do if clutch doesn't engage?
If the clutch still refuses to engage, you might have to get it checked by a service center. They will be able to identify the issue easily and help fix it.
Why is my clutch not engaging?
Sometimes a belt that does not have the correct tension and is loose may cause the clutch to not engage properly. It might help to clean out any rust on the clutch system as this could also be the cause of this issue. Rectifying these problems could help resolve the clutch issue.